Ultrasonic Cutting Generator

Product description:

Jiayuanda's newly designed ultrasonic cutting generator represents a significant leap forward in terms of functionality and safety. Central to its design is the digital amplitude setting, which offers unprecedented control over the cutting process. Users can adjust the amplitude from 10% to 100%, allowing for fine-tuning based on specific cutting requirements. This digital adjustment ensures consistency and repeatability, meaning that each start will produce identical results, ensuring precision and accuracy.

Moreover, the generator is equipped with an RS485 communication interface, which enables seamless integration with external control systems. This feature greatly enhances the generator's adaptability and flexibility, making it suitable for a wide range of industrial applications.

Precaution tips of Ultrasonic Cutting Generator

Equipment grounding and power connection: Before making electrical connections, ensure that the power is turned off. Use power sockets with grounding terminals to prevent electric shock accidents. The equipment should be reliably grounded to ensure safe operation.

Startup and shutdown operation: Before starting the ultrasonic cutting machine generator, please ensure that all connections are correct and tightened. After startup, the device should be observed for normal operation. If there are any abnormalities, the device should be immediately shut down and the cause investigated. When turning off the device, the power switch should be turned off first, and then the power plug should be unplugged to allow the capacitor to fully discharge.

Equipment debugging and maintenance: Equipment debugging should be carried out by professional personnel. Non professional personnel should not open the equipment casing. After working for a long time, attention should be paid to whether the equipment is damaged due to the influence of the working environment. If the temperature is too high, it may cause damage to the transducer. Regular maintenance and upkeep of equipment to extend its service life.

Operation safety: When operating the ultrasonic cutting machine generator, avoid placing hands in the cutting area to prevent accidental injury. Meanwhile, do not perform cutting or testing operations when the high-frequency cable or transducer is in a disconnected state.

Equipment placement and ventilation: Equipment should be placed in a dry, cool, and ventilated place, away from dust and corrosive gases. The distance between the ventilation openings on both sides of the equipment and the rear fans from the control cabinet, walls, etc. should be ensured at least 10cm to ensure good heat dissipation.

Environmental temperature control: The environmental temperature should be controlled below 40 ℃. Excessive temperature or prolonged operation may seriously affect the service life of the equipment.

Load matching: When using, please ensure that the ultrasonic cutting machine generator matches the load (such as cutting tools) to avoid equipment overload or damage.

Operator training and operating restrictions: Operators should receive professional training to understand equipment operation and maintenance knowledge. This device should be operated by one person, and multiple people are prohibited from operating and debugging it simultaneously.

Specification of Ultrasonic Cutting Generator

FAQ of ultrasonic cutting system：

Q: How to choose the appropriate frequency for different cutting products?

Answer: The model is selected according to the space size of the installation structure on the customer's site and the size, material and thickness of the cutting products.

Q: What is the material, hardness and warranty of the ultrasonic cutting system welding head?

Answer: The material is alloy steel HRC62-64. The warranty is 3 months under normal conditions.

Q: What is the cutting speed per minute of the ultrasonic cutting system under normal conditions?

Answer: a. S20-L90W18 up to 60-100 times/min;

b. S20-L78W20 up to 80-100 times/min;

c. S30-L33W16 up to 80-100 times/min;

d. S35-L32W10 up to 80-100 times/min.

Q: What is the maximum size and thickness that the ultrasonic cutting system can cut?

A: Usually 3 inches, but there is no such thing as thickness.

Q: What details should we pay attention to during installation?

Answer: Pay attention that there is no interference between the transducer, tool head and equipment. The transducer shall be kept with air source for heat dissipation.

Q: What factors will affect the cutting effect?

Answer: After eliminating the material reason for cutting products, generally, the pressure of the cylinder top knife, the wear of the blade, the parallelism of the cutting surface between the blade and the tool head, the balance of the pressure applied by the cylinder, the amplitude of the ultrasonic wave, and the time of the ultrasonic wave will affect the cutting effect. If there is a bad cutting, we should gradually check.

For more details of Ultrasonic Cutting Generator, please feel free to contact us !