Q: What are the main factors affecting the energy of ultrasonic plastic welding?
A: Air pressure: We can adjust it through a pressure regulating valve. Generally speaking, the greater the air pressure, the greater the energy; the descending speed: there are corresponding knobs on the ultrasonic welding machine. Generally speaking, the greater the descending speed, the greater the energy; frequency: Ultrasonic welding machines have a fixed frequency. The higher the frequency, the greater the energy. Amplitude: There are more changes in the amplitude. Generally speaking, the adjustment of the amplitude can be achieved by the design of the amplitude modulator and the welding head; time: we can Adjust the welding time of the ultrasonic welding machine, the longer the time, the greater the welding energy; Holding pressure time: Holding pressure time is the time to maintain the air pressure after the plastic is melted. The longer the time, the more stable the formed solder joints and the smaller the deformation.
Q: What aspects of the welding workpiece should be considered when choosing an amplitude modulator?
A: The welding area-the larger the area, the higher the amplitude required; the workpiece material-PP/PE/nylon and other hard-to-weld crystal resins, the higher the amplitude is required; the structure of the workpiece- - If the workpiece has slender pillars or thin slices that are easy to crack, a weaker amplitude should be used.
Q: What impact will the pressure be too low or too high on the welding workpiece?
A: If the pressure is too low, the welding time will be prolonged, and the surface of the workpiece will be scarred or the quality will be poor; if the pressure is too high, the workpiece will be broken, the interface will be poorly bonded, or even overload, and the ultrasound will be terminated.
Q: What are the disadvantages of too long welding time?
A: Too long welding time will cause flashing or quality degradation, especially in the case of strict sealing, pay more attention; too long welding time will cause the workpiece to deviate from the welding zone, the surface will melt or crack, especially if there are holes Position, mold line or head corner. Note: The general welding time is 0.3S~0.5S. When there is an elastic device, the material has a high melting point or the material is elastic, the pressure holding time must be increased. Such as: PP/PE, etc.
Q: What are the advantages of designing fuses and common structural designs?
A: The main advantages of fusible wires are: increase welding strength, reduce glue overflow, reduce welding time, and require smaller amplitude; common structural designs of fusible wires are: stepped fusible wires, grooved fusible wires, Cross-type fuses, vertical wall fuses, discontinuous fuses, chisel fuses, biting fuses, and waterproof fuses.
Q: What are the advantages of shear welding surfaces?
A: The advantages of shear welding: high welding strength and good air tightness; suitable for all plastic materials, especially semi-crystalline plastics with early solid characteristics.
Q: What are the disadvantages of the shear welding surface?
A: It is not suitable for structures with complex shapes or right-angle corners. Welding requires solid side wall support, otherwise it will be deformed and require larger amplitude and power. It is only suitable for smaller workpieces.
Q: What are the styles of Jiayuanda's ultrasonic plastic welding machines available?
A: At present, there are 5 series of ultrasonic welding machine available, including the economy version H30/30S, basic version H40/40S (H40S multi station), advanced version H60/60S, advanced version H80/80S, and servo type H90. The frequency is 15/20/28/30/35/40KHz, and the power is 800/1200/2500/2600/3000/3200/4200W, which can meet the needs of different applications in the market. Specific customization can be made according to the actual situation of on-site applications.
Q: How to recommend the model of ultrasonic welding machine based on the size of plastic objects?
A: The recommendation for ultrasonic plastic welding mainly determines the corresponding ultrasonic welding machine based on the requirements of plastic material, welding area size, and welding accuracy.
Q: What are the advantages of Jiayuanda ultrasonic plastic welding machine in the market?
A: Jiayuanda ultrasonic welding machine is differentiated for different welding application scenarios, and currently there are: The economy version H30/30S series is suitable for most welding application scenarios, with specific advantages as follows: Digital circuit: Driven by a digital circuit ultrasonic generator, it is easy to operate and can automatically track the optimal resonant frequency, ensuring that the ultrasonic generator, transducer, and welding head are in the best working state; Digital circuit: Driven by a digital circuit ultrasonic generator, it is easy to operate and can automatically track the optimal resonant frequency, ensuring that the ultrasonic generator, transducer, and welding head are in the best working state; Adjustable amplitude: The amplitude is adjustable from 10% to 100%, which can meet different welding requirements; Welding modes: time, energy, and grounding; Quality management: mutual detection of time and energy, data recording and export; Protection function: frequency, voltage, current, communication abnormal alarm; High quality: High welding strength, firm bonding, no deformation, no impact on appearance, and no damage to the welded object. The obtained welding strength can be comparable to the body; • Lifting and mold adjustment: manual adjustment+ruler bar; Customizable welding head: Customizable welding heads can be customized according to different usage scenarios, welding materials, welding size requirements, etc; Features of the whole machine: high-strength body, Taiwanese brand pneumatic components, cylindrical shape.
Q: The basic version of the H40/40S series adds intelligent management technology to the H30/30S series, which is suitable for most welding application scenarios. The specific advantages are as follows:
A: Intelligent management: 4.3-inch HMI human-machine interaction interface (Chinese and English interchangeable), touch screen, digital welding parameter setting, achieving visual operation and control; Digital circuit: Driven by a digital circuit ultrasonic generator, it is easy to operate and can automatically track the optimal resonant frequency, ensuring that the ultrasonic generator, transducer, and welding head are in the best working state; Adjustable amplitude: The amplitude is adjustable from 10% to 100%, which can meet different welding requirements; Welding modes: time, energy, and grounding; Quality management: mutual detection of time and energy, data recording and export; Protection function: frequency, voltage, current, communication abnormal alarm; High quality: High welding strength, firm bonding, no deformation, no impact on appearance, and no damage to the welded object. The obtained welding strength can be comparable to the body; • Lifting and mold adjustment: manual adjustment+ruler bar; Customizable welding head: Customizable welding heads can be customized according to different usage scenarios, welding materials, welding size requirements, etc; Features of the whole machine: high-strength body, Taiwanese brand pneumatic components, cylindrical shape.
Q: H40S multi station high-efficiency ultrasonic plastic welding machine, automatically grabbing plastic workpieces for welding, with specific advantages as follows:
A: Intelligent management: 4.3-inch HMI human-machine interaction interface (Chinese and English interchangeable), touch screen, digital welding parameter setting, achieving visual operation and control; Digital circuit: Driven by a digital circuit ultrasonic generator, it is easy to operate and can automatically track the optimal resonant frequency, ensuring that the ultrasonic generator, transducer, and welding head are in the best working state; • Amplitude control: amplitude grading, amplitude compensation, amplitude adjustable from 10% to 100%, can meet different welding requirements; Welding mode: time, energy, grounding; Quality management: mutual detection of time and energy, data recording and export; • Protection functions: frequency, voltage, current, communication abnormalities; • High efficiency: 4/6/8 workstations are optional, automatically grabbing plastic workpieces for welding, with high welding strength, fast and convenient operation, high efficiency, and labor-saving; High quality: firmly bonded, without deformation, without affecting the appearance, without damaging the welded object, the obtained welding strength can be comparable to the body; • Lifting and mold adjustment: manual adjustment+rack and pinion; Customized welding head: Customized welding heads can be customized according to different usage scenarios, welding materials, welding size requirements, etc; Features of the whole machine: It adopts high-precision imported separators from Taiwan, Taiwanese brand pneumatic components, high-strength cylindrical body, anti backtilt design with coaxial direct pressure, balanced pressure application, and improves welding precision; The overall structure of the machine: The machine is composed of four major components: frame, touch screen, electrical box, and mold. The electrical box and frame can be separated for more convenience.
Q: The advanced version H60/60S is a precision welding version suitable for precision welding applications, with specific advantages as follows:
A: Intelligent management: 7-inch HMI human-machine interaction interface (Chinese and English interchangeable), touch screen, digital welding parameter setting, achieving visual operation and control; Digital circuit: Driven by a digital circuit ultrasonic generator, it is easy to operate and can automatically track the optimal resonant frequency, ensuring that the ultrasonic generator, transducer, and welding head are in the best working state; • Amplitude control: amplitude grading, amplitude compensation, amplitude adjustable from 10% to 100%, can meet different welding requirements; Welding mode: time, energy, grounding, pressure triggered; Quality management: time, energy, mutual detection, data recording and export; • Protection functions: frequency, current, voltage, impedance, communication anomaly protection; Innovative technology: On the basis of ease of use and stability, it innovatively integrates multiple precise control technologies, ensuring precise and reproducible results through precise control technology; High quality: High welding strength, firm bonding, no deformation, no impact on appearance, and no damage to the welded object. The obtained welding strength can be comparable to the body; • Lifting and mold adjustment: a full range of electric adjustment, linear guide slider, micrometer positioning; Features of the whole machine: square shaped high-strength body, pressure triggering mode, Japanese pneumatic components, excellent and reliable performance, able to meet the requirements of complex welding operation environments on site.
Q: The advanced version H80/80S is a high-precision welding version suitable for ultra precision welding applications. The specific advantages are as follows:
A: Intelligent management: 10 inch HMI human-machine interaction interface (Chinese and English interchangeable), touch screen, digital welding parameter setting, realizing visual operation and control, intuitive and accurate; Digital circuit: Driven by a digital circuit ultrasonic generator, it is easy to operate and can automatically track the optimal resonant frequency, ensuring that the ultrasonic generator, transducer, and welding head are in the best working state; Amplitude control: amplitude step division, amplitude compensation, 10% to 100% precise adjustment, can meet different welding requirements; Welding modes: time, energy, grounding, absolute depth, relative depth; Quality management: time, energy, absolute depth, relative depth, mutual detection, data analysis and export; • Data storage: 10 sets of data can be stored for module number parameter storage and memory, making it convenient to quickly change modules; • Protection functions: frequency, power, current, voltage, impedance, depth, and communication abnormalities; • Depth control: absolute depth, relative depth, pressure mode, pressure triggering; • Lifting and mold adjustment: electrically controlled, using linear sliding rails and sliders, as well as micrometer positioning and grating measurement; Features of the whole machine: square reinforced body, speed detection, impedance analysis, pressure calibration and other functions, a full series of imported pneumatic components from Japan.
