Q: Can ultrasonic cleaning function be used as a homogenizer？
A: Ultrasonic cleaning machines can be used as homogenizers, but the effect may not be very good. Ultrasonic cleaning machines were originally used to clean foreign substances on the surface of materials to ensure the surface quality of items. However, when ultrasonic cleaning machines are used in homogenizers, their function is different as they cannot effectively improve the uniformity of materials. Because it can only generate a vortex on the surface, it cannot completely break the structure of the material and achieve the required standards or uniformity.
Q: How to choose an ultrasonic cleaning machine？
A: The key to choosing an ultrasonic cleaner is what type of workpiece you are cleaning, and the two major functions of an ultrasonic cleaner are: 1 Frequency and low-frequency cleaning are better for large areas of rough workpieces, while high-frequency cleaning is particularly good for precision workpieces with small gaps and surface oil stains, as oil stains penetrate into surface gaps and micropores. 2. It is the ultrasonic power: the power determines the cleaning time and cleaning ability. The price of an ultrasonic cleaner is composed of the size of the sink, the power of the ultrasonic wave, and the frequency of the ultrasonic wave.
Q: How many suitable transducers are generally installed for ultrasonic cleaning machine？
A: The number of transducers in ultrasonic cleaning machines is mainly determined by the size and shape of the cleaning object. Generally speaking,: For small cleaning objects, 2-4 transducers are sufficient. Small objects are more suitable for concentrating strong ultrasonic waves on them, so there is not a need for too many transducers. For medium-sized cleaning objects, 4-6 transducers are ideal. This can make ultrasonic waves more evenly affect various parts of the cleaned object. For larger or more complex cleaning objects, 6 or even 10-16 transducers are more suitable. More transducers can enable ultrasound to act more comprehensively and deeply on various parts of the cleaned object, resulting in better cleaning effects. If the cleaning object is rotated by a robotic arm to clean the entire surface, the number of transducers can be reduced, but they should be installed within the range of movement of the robotic arm to cover the entire object. In addition, the number of transducers is also affected by the volume and shape of the cleaning tank. When the cleaning tank space is small, the number of transducers must be controlled within their compatible range. When the shape of the cleaning tank is complex, the layout of the transducer also needs to achieve the optimal ultrasonic effect. So, overall, the number of transducers in ultrasonic cleaning machines should be comprehensively judged based on the following aspects: 1) The size, shape, and material of the cleaning object 2) The volume and shape of the cleaning tank 3) Whether to use a robotic arm for stationary cleaning 4) The required cleaning effect and accuracy It is common for commercial ultrasonic cleaning machines to have a number of transducers ranging from 4 to 16. But there are also situations where fewer or more transducers are used according to the actual needs of cleaning
Q: Will the ultrasonic cleaning machine break down when it runs out of water?
A: Add an appropriate amount of water or cleaning solution to the ultrasonic cleaning machine to ensure the cleaning effect of the cleaned parts. If all the water is used up and the ultrasonic cleaner is no longer working in liquid, it may cause damage to the ultrasonic cleaning machine. Therefore, when using an ultrasonic cleaning machine, it is necessary to ensure that the liquid level is not lower than the appropriate level, and timely supplement water or cleaning solution to maintain the cleaning effect and normal operation of the equipment.
Q: How much current is generally adjusted for ultrasonic cleaning machine?
A: The current of the ultrasonic cleaning machine cannot be adjusted, but there is a part of the power of the ultrasonic cleaning machine that can be adjusted, and the current can be controlled by adjusting the power
Q: What can laboratory ultrasonic cleaning machine clean?
A: Ultrasound does not cause physical damage to the cleaned object, and can remove oil, dust, rust, and dry. The cleaning temperature and working time can be adjusted, and the cleaning program can be set by oneself; The body material is made of high-quality 304 stainless steel, which has excellent corrosion resistance and waterproof function. With the action of ultrasonic waves on water, it can completely, thoroughly, and quickly clean various medical equipment shaped parts, precision parts, and fine buried holes that cannot be touched by human labor. Because the energy of ultrasound can penetrate the inner wall of glass containers and fine gaps, small circular holes, blind spots, equipped with different racks, in other words, the tooling can clean glass containers, test tubes, measuring cups, glass slides, cover slips, glass straws, cell culture dishes, triangular flasks, pipettes, and other laboratory containers. Therefore, it can be applied to the cleaning of any glass container, test tube, measuring cup, spare parts or assembly. When the cleaned part is a precision glass container, component or assembly, ultrasonic cleaning often becomes the most important cleaning method that can meet its unique technical requirements.
Q: Is industrial ultrasonic cleaning machine divided into single and double tank?
A: According to subdivision, the double tank ultrasonic cleaning machine actually belongs to a type of multi tank. The multi tank ultrasonic cleaning machine can be subdivided into: double, three, four, and five tank. The specific functions of the number of cleaning tank also vary in terms of cleaning 1. Double tank ultrasonic cleaning machine: Commonly used for cleaning steel parts such as heat pipe radiators, stainless steel pipe products, precision hardware, electroplating process artworks, instrument equipment, mechanical components, hydraulic accessories, electroplating process grinding tools, etc; In actual processing technology, double tank ultrasonic equipment usually has the following composition methods: ultrasonic rough cleaning tank and ultrasonic fine cleaning tank, ultrasonic cleaning tank and ultrasonic rinsing tank, ultrasonic cleaning tank and water rinsing tank, ultrasonic electrolysis cleaning tank and rust prevention treatment tank, etc. Among them, the composition of the ultrasonic cleaning tank and the cold water immersion tank has the same cleaning precision as a single tank ultrasonic cleaner, and is suitable for cleaning with necessary regulations on cleaning precision but not too high. For cleaning with high requirements for cleanliness and precision, a combination of ultrasonic coarse washing tank and ultrasonic fine washing tank is usually used, or a large number of cleaning tank machines are used. Generally, a cleaning machine with strong cleaning power in the low-frequency range is first added for ultrasonic coarse washing, and then a cleaning equipment with higher frequency range is used for high cleanliness and precision cleaning. 2. Three tank ultrasonic cleaning machine: This type of ultrasonic cleaning equipment is generally combined with a double tank ultrasonic cleaning system software and other drying systems such as warm air drying and slow pulling blowing drying. It has one more drying tank than double tank ultrasonic cleaning, and is also a part of the three tank cleaning equipment. The machine equipment consists of ultrasonic rough cleaning, ultrasonic fine cleaning, and ultrasonic immersion washing tanks. 3. Four tank ultrasonic cleaning machine: Four tanks are suitable for cleaning electronic components, high-precision instruments, PCB circuit boards, mechanical components, instrument equipment shells, and hardware electroplating parts. This type of ultrasonic cleaning machine generally consists of four cleaning tanks: ultrasonic rough cleaning tank, ultrasonic fine cleaning tank, ultrasonic rinsing tank, and drying tank. 4. Five tank ultrasonic cleaning machine: The five tanks cleaning equipment is generally equipped with two or four ultrasonic cleaning processes and drying systems, followed by high-pressure self spraying cleaning or immersion cleaning (hot water immersion or cold water immersion), steam cleaning, bulge cleaning, etc.
Q: How to reduce the noise of ultrasonic cleaning machine?
A: The reason why ultrasonic cleaning machines produce noise is due to the operation of ultrasonic oscillators and the explosion of countless small bubbles caused by ultrasonic cavitation. It is impossible to completely eliminate noise. Manufacturers usually control the noise within an acceptable range by equipping it with a noise reduction cover or setting up an internal noise reduction layer.
Q: How to repair an ultrasonic cleaning machine?
A: 1. Turn on the power switch of the ultrasonic cleaning machine, but the indicator light does not light up. Reason: A. The power switch is damaged and there is no power input; B. The fuse ACFU is blown. After turning on the power switch of the ultrasonic cleaning machine, the indicator light is on, but there is no ultrasonic output. Reason: A. The connection plug between the transducer and the ultrasonic power board is loose; B. The fuse DCFU is blown; C. Ultrasonic power generator malfunction; D. The transducer is faulty. 3. The DC fuse DCFU of the ultrasonic cleaning machine is blown. Reason: A. Burnout of rectifier bridge stack or power tube; B. The transducer is faulty. 4. After turning on the power switch of the ultrasonic cleaning machine, the machine has ultrasonic output, but the cleaning effect is not as ideal. Reason: A. Improper cleaning liquid level in the cleaning tank; B. The ultrasonic frequency coordination was not adjusted properly; C. The liquid temperature in the cleaning tank is too high; D. Improper selection of cleaning solution.
