Q: Internal structure of ultrasonic generator for cleaner machine？
A: The main structure of an ultrasonic generator is basically the same, mainly composed of a signal generation circuit, a power amplification circuit, a matching circuit (matching capacitor circuit, matching inductor circuit), and a protection circuit. To adjust the power, a matching transformer can be added; According to actual needs, motor control circuits, voltage, current, temperature and other feedback circuits can be added. The design of matching circuits is a difficult task that needs to be matched with actual transducers, and many related theories such as electromagnetic induction, impedance, capacitance, and oscillation circuits will be used.
Q: How to overclock the ultrasonic generator for cleaner?
A: Loosen the screws of the ultrasonic generator and open the upper cover plate Frequency adjustment Turn on the ultrasonic power supply without connecting the output cable
Q: How is the current regulation of the ultrasonic cleaning generator calculated?
A: The current value displayed by the ultrasonic generator is 220, which is the size of the power. As the output accounts for about 80%, dividing it by 0.8 is the actual power.
Q: How many Khz are selected for the ultrasonic glass cleaning machine generator？
A: It depends on how big you want to wash and the level of precision required. Generally, for washing glasses, it is 28K, so it can also be used for normal glass washing.
Q: Can the specialized accessories generator and transducer of the ultrasonic cleaning machine be used on the dishwasher?
A: Can be used, dishwasher is a type of ultrasonic cleaning machine.
Q: The difference between ultrasonic generator for welding and ultrasonic generator for cleaning？
A: The frequency of ultrasonic welding machine is fixed and with high power The frequency of the ultrasonic cleaning machine is sweep frequency and with low power
Q: What is the function of an ultrasonic generator?
A: The ultrasonic generator has a frequency adjustment function, with an adjustment range of 2%. It can be slightly adjusted under different working conditions to ensure that the transducer always operates in the optimal state, achieving maximum energy conversion efficiency and achieving the best effect under different working conditions. The ultrasonic generator has a frequency scanning function, which drives the cleaning solution to form a fine reflux by reciprocating the ultrasonic frequency within a reasonable range during the cleaning process, so that the dirt on the workpiece can be quickly removed from the surface of the workpiece while being peeled off by the ultrasonic, improving the cleaning efficiency. The ultrasonic generator has the function of power adjustment, and the output power can achieve continuous adjustment of 10% -100% to meet the requirements of various cleaning objects.
Q: Continuous working time of high-frequency high-power ultrasonic generator？
A: 4 hours. The continuous working time of the ultrasonic cleaning equipment shall not exceed 4 hours. If the continuous working time is too long, turn the ultrasonic adjustment knob to the O position to allow the cooling fan to continue working. During ultrasonic cleaning, continue to dissipate heat in the ultrasonic control box for at least 2 minutes.
Q: What are the advantages of ultrasonic generator for ultrasonic cleaner?
A: The ultrasonic cleaning generator has advantages such as high efficiency, environmental protection, and safety. It can quickly clean various complex shaped objects without damaging the surface. Meanwhile, it does not require the use of chemical cleaning agents, making it environmentally friendly.
Q: What fields are ultrasonic cleaning generators suitable for?
A: Ultrasonic generators are widely used in jewelry, watches, glasses, medical equipment, precision parts and other fields. It can thoroughly clean stains and impurities on the surface of objects that are difficult to remove.
Q: What safety precautions should be taken when using an ultrasonic cleaning generator?
A: When using an ultrasonic generator, it is important to avoid placing hard objects such as metals into the cleaning tank to prevent damage to the ultrasonic oscillator or the risk of electric shock. At the same time, the equipment should be well grounded and avoid touching the liquid in the cleaning tank during use to prevent burns or corrosion.
Q: Why does the power of the ultrasonic plastic welding machine generator need to be matched with the grinding tool?
A: The ultrasonic generator needs to match the frequency of the mold, not the power! For example, a 15Khz ultrasonic mold can be shared regardless of whether your machine power is 1600W or 4200W. And frequency matching is because after each ultrasonic mold is made, there is an inherent frequency, and both the generator and the mold have frequencies. Different frequencies will have adverse effects on both the generator and the mold. Only molds and generators with frequency matching can achieve welding effects!
Q: How is this connected to the transducer behind the ultrasonic generator?
A: It is necessary to weld the output line. The large aviation plug is connected to the ultrasonic output line (i.e. connected to the transducer), usually consisting of two wires, which should correspond to the output line of the aviation socket and have positive and negative poles distinguished. The small aviation plug is an external control interface.
Q: How to choose a suitable ultrasonic welding generator?
A: Choosing a suitable ultrasonic generator requires consideration of factors such as the material, thickness, size, and production requirements of the workpiece. Meanwhile, brands and models with good reputation and stable performance should be selected.
Q: What safety precautions should be taken when using an ultrasonic welding generator?
A: When using an ultrasonic generator, ensure that the working area is clean and free of debris to avoid affecting the welding effect. Meanwhile, prolonged continuous use should be avoided to avoid damage to the equipment. During the operation, attention should be paid to maintaining a safe distance to avoid accidents such as burns.
Q: What is the impact of the frequency of the ultrasonic welding generator on the welding effect?
A: The frequency of ultrasonic generator has a significant impact on the welding effect. The higher the frequency, the faster the vibration speed of sound waves, and the more heat generated, which is beneficial for welding. However, at the same time, excessive frequency may lead to material overheating or even damage. Therefore, it is necessary to choose an appropriate frequency based on material characteristics and welding requirements.
Q: What are the requirements for the roughness of the workpiece surface for ultrasonic welding generators?
A: The ultrasonic generator has certain requirements for the surface roughness of the workpiece. If the surface of the workpiece is too rough, it may affect the propagation and vibration effect of sound waves, thereby affecting the welding quality. Therefore, it is necessary to perform appropriate treatment on the surface of the workpiece before welding, such as grinding, polishing, etc., to improve the welding effect.
Q: How to maintain and upkeep the ultrasonic welding generator?
A: Maintaining and upkeep the ultrasonic generator is very important. It is recommended to regularly clean the surface of the equipment, check if the equipment connections are tight, and replace worn parts regularly. At the same time, the instructions for using the equipment should be followed to avoid excessive use causing damage to the equipment. If equipment malfunctions or abnormal situations are found, professional personnel should be contacted in a timely manner for repair and maintenance.
