Customized Lace Pattern Ultrasonic Lace Machine

Product Description:

The customized lace pattern ultrasonic lace machine uses ultrasonic technology to design the structure of the sewing machine. The ultrasonic wave drives processing devices such as flower wheel, spot welding head and edge cutting welding head. Ultrasonic has a good welding effect on plastics, and non-woven fabrics are made of polypropylene (PP) pellets, so ultrasonic is very good at processing non-woven fabrics, chemical fiber, polyester, polypropylene, nylon, spandex, acrylic and other textiles.

Parameters of Customized Lace Pattern Ultrasonic Lace Machine

Product Features:

1. Specifically designed for the manual sewing of non-woven bags;

2. Employs ultrasonic technology to achieve precise seams;

3. Features user-friendly manual controls for ease of operation;

4. Compact construction, making it suitable for small-scale production or portable applications;

5. Ensures strong and durable stitching without the use of thread;

6. Capable of processing bags of various sizes and thicknesses;

7. Enables accurate and consistent stitch patterns;

8. Highly suitable for small businesses or start-ups in the non-woven bag sector;

9. Enhances production efficiency while reducing labour costs;

10. Offers flexibility for customisation and creative design.

FAQ:

Q: How to judge whether the flower wheel can be used normally?

Answer: The pattern on the embossing wheel must remain sharp and maintain a hardness of HRC 60–61°. Worn or rusted wheels must not be used, as they may compromise product quality or increase pressure on the wheel, leading to accelerated die wear.

Q: What are the relevant precautions for the ultrasonic lace machine?

Answer: a. Avoid dusty, corrosive, high-temperature or humid working environment;

b. Power three pin plug, live wire L, neutral wire N and ground wire G must be reliably grounded during use;

c. When connecting the equipment with the power supply and air source, pay attention to turning off the power switch first;

d. If the voltage fluctuates greatly, a voltage regulator should be installed;

e. The steel formwork shall be inspected regularly;

f. For operators with low proficiency, the speed should be adjusted slowly at the beginning to ensure safety;

g. Check before each use by turning on the power switch and pressing the "audio detection" switch. If one of the following phenomena occurs, the frequency shall be corrected:

● touch the working surface of the steel mold with your hand and feel the weak ultrasonic vibration;

● abnormal noise;

● the die head is abnormally hot;

● the reading of ammeter on the generator box exceeds 1.2A.

h. The ultrasonic generator in the generator box is sensitive to the input voltage. If the voltage fluctuates greatly, a stabilized power supply must be installed;

Q: How to maintain the customized lace pattern ultrasonic lace machine?

Answer: a Vibration box:

● ultrasonic inspection: when the steel mold is not installed, the indication of the ammeter shall not exceed (0.4A);

● check the switch according to the method: press 2 seconds to stop for 1 second within 3 seconds. Do not press for more than 3 seconds continuously to avoid shortening the life of the transducer and burning the electronic components;

● avoid dust, metal, etc. falling into the generator box to avoid short circuit and damage to the circuit board;

● keep air circulation and good heat dissipation.

b. Device host:

● the main machine shall not be placed in high temperature, humid and dusty environment;

● do not place liquid on the main machine, keep it clean, and do not use liquid for cleaning when wiping;

● if it is used for more than seven days or sparsely, please cover it with a dust cover;

● when it is not used for a long time, it must heat up the engine once a week;

● pay attention to the cleaning of the air pressure source. If 1 / 2 of the water is retained, it should be drained in time;

● except for necessary maintenance, try to avoid opening the machine body. When opening, be sure to unplug the power supply and release the residual power in the capacitor.

● the moving parts shall be regularly filled with lubricating oil to reduce wear between hardware.

c. Steel formwork:

● knocking or damaging the steel mold, which is easy to change the vibration frequency;

● the steel mold shall be protected from oxidation and rust, and shall be wiped with oil cloth and sealed when not in use;

● when installing the steel mold, the bottom thread shall be clean;

● the ultrasonic steel mold is specially designed and matched with a fixed frequency. It is forbidden to cut, drill or change any appearance, otherwise the service life of the transducer and the generator box will be affected;

● when loading and unloading the steel mold, it must be handled with care to prevent the thread of the steel mold of the luffing rod from slipping.

Q: How to install the newly purchased customized lace pattern ultrasonic lace machine and what should be paid attention to?

Answer: a Please read the instructions carefully first;

b. Disassemble the packaging, check whether the surface and parts of the equipment are damaged, check whether the screws are loose, whether the electrical connectors are locked, and whether the accessories are complete;

c. Check the voltage requirements of the label on the back of the vibration box and ensure that the system is well grounded;

d. Connect the equipment with the power supply and air source, and pay attention to turning off the power switch first;

e. The air pipeline is connected to a clean and lubricant free compressed air source with a rated working pressure of 0.6MPa;

f. Ensure that the air source connected to the equipment is dry gas, and ensure the service life and normal use of the equipment.

For more details of Customized Lace Pattern Ultrasonic Lace Machine, please feel free to contact us!