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Ultrasonic Lace Making Machine
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Ultrasonic Lace Making Machine

X30 is a manual high-power ultrasonic lace machine. The core components composed of an intelligent frequency tracking ultrasonic generator, a high-Q transducer, and a wear-resistant tool head have good performance when used in cutting, welding, and stitching. Dual-motor drive system, adjustable speed, automatic frequency tracking ultrasonic generator drive, manual pressure adjustment, multiple selection of flower wheels and abnormal alarm function.....

Ultrasonic lace machine is mainly used in the clothing industry. 20K low noise ultrasonic sewing machine is a low-vibration design ultrasonic lace making machine. Jiayuanda technology X30 has two power options: 2000W and 2600w. The speed can be customized and the pressure can be manually adjusted. We not only use international brand components to assemble, but also has a team of engineers with many years of experience. This guarantees the excellent quality of the Ultrasonic Lace Machine.

 

Features: one-time fuse forming, no burrs, easy to replace flower wheels, diverse styles, fast speed, no preheating, and no need for temperature adjustment. Functions: fusing, stitching, trimming, forming, embossing, stamping, punching, slitting, etc. 

Main uses: Used for chemical fiber fabrics, nylon fabrics, knitted fabrics, non-woven fabrics, spray glue cotton, PE paper, PE aluminum, PE fabric composite materials. Application examples: lace suits, lace underwear

 


Parameters of Ultrasonic Lace Making Machine

Model X30-D54 X30-L110 X30-L220
Ultrasonic frequency 20KHz 20KHz 20KHz
Ultrasonic power ≤2600W ≤2600W ≤2600W
Ultrasonic generator JYD-2900SP JYD-2900SP JYD-2900SP
Ultrasonic transducer JYD-5020-6P8-AU JYD-5020-6P8-AU JYD-5020-6P8-AU
Ultrasonic booster S20-D54D38H129-H S20-D54D38H129-H S20-D54D38H129-H
Motor Single/asynchronous motor 60W 0.8A 110V 60Hz Single/asynchronous motor 60W 0.8A 110V 60Hz Single/asynchronous motor 60W 0.8A 110V 60Hz
Reducer / / /
Working methods external built-in built-in
Boding width ≤16mm ≤100mm ≤210mm
Flower wheel diameter 50mm 50mm 50mm
Max speed 20m/min 20m/min 20m/min
Working space 370mm*155mm 370mm*155mm 370mm*155mm
Machine body size 500mm*125mm*265mm 500mm*125mm*265mm 500mm*125mm*265mm
Whole machine size 1210*600mm*1100mm 1210*600mm*1101mm 1210*600mm*1101mm
Power supply 220v±10% 50-60Hz 220v±10% 50-60Hz 220v±10% 50-60Hz
Package methods Export wooden case Export wooden case Export wooden case
Package size 1250mm*600mm*1080mm 1250mm*600mm*1080mm 1250mm*600mm*1080mm
Weight 88.5KG 88.5KG 88.5KG

 

Ultrasonic Lace Making Machine

 

Precautions during operation of Ultrasonic Lace Making Machine

1. Regular inspection of the mold head:

(1) The parallelism between the flat surface of the mold head and the flower wheel should be checked regularly. Generally, their parallelism is required to be less than 0.02mm. If it exceeds this standard, it must be adjusted before working

(2) If the working surface of the mold head experiences wear and dents, resulting in poor fabric melting during operation, the mold head must be removed and the working surface ground

Install the work after leveling Attention: If the mold head is uneven, it can be ground several times, but the cumulative amount of grinding should not exceed 2mm. Otherwise, the mold head will be scrapped due to changes in working frequency and the disappearance of surface hardening layer

(3) Inspection of the matching of the working frequency between the mold head and the ultrasonic generator assembly: Note that this item should be checked before starting work every day.

The method is to turn on the power switch, then reverse the test switch board towards the "ultrasonic test" direction, and observe if there is one of the following phenomena, the frequency should be corrected:

A. Gently touch the working surface of the mold head with your hand to feel the weak ultrasonic amplitude

B. Abnormal noise generated

C. Abnormal burning of the mold head

D. When adjusting the excessive oscillation amplitude of the ammeter on the generator assembly panel, use a "one" screwdriver on the tuner on the panel to fine tune the correction frequency step by step (usually no more than 45o clockwise or counterclockwise adjustment) until the ammeter pointer oscillates to the minimum and the above phenomenon disappears. If it still cannot work after calibration, do not step on the foot switch and cut off the power to stop working, otherwise it will damage the equipment.

2. Flower wheel inspection: The pattern of the flower wheel must remain sharp and its hardness should be maintained between 50 to 55 Rockwell degrees. Poor quality worn or rusted flower wheels should not be used to avoid affecting product quality or causing accelerated wear of the mold head due to incorrect application of flower wheel pressure.

3. Pressure control: The pressure required by the machine during operation is generally determined by the following factors:

(1) The pattern of the flower wheel is relatively complex and requires a slight increase in pressure.

(2) The pattern of the flower wheel is not sharp enough and needs to be slightly enlarged

Pressure.

(3) The sound wave amplitude of the mold head is small, and the pressure needs to be slightly increased.

(4) The processed fabric material with a higher content of chemical fibers (such as NYLON) can have lower pressure, while conversely (such as IC fabric), the pressure must be slightly increased.

(5) The processed fabric is thick and thin, and thicker fabrics require a slight increase in pressure.

(6) Different processing speeds require a slight increase in pressure at high speeds. Attention: If there are quality issues with domestic products, please identify the reasons that affect the quality and do not use increased pressure on the flower wheel to solve them. Because simply pursuing pressure to solve problems can easily cause medium speed wear on the surface of the mold head or the pattern of the flower wheel, as well as other faults. Therefore, as long as the quality of the processed product is good, the lower the pressure, the better.

4. When the current indicator pointer of the ammeter on the panel of the ultrasonic generator assembly is greater than 1.2A when the equipment is unloaded, it indicates that the frequency of the generator is offset or abnormal. It needs to be stopped for frequency correction or inspection before use

5. The ultrasonic generator assembly is sensitive to the stability of the rated input voltage. It is recommended to install an electronic automatic voltage regulator.

 

FAQ

Q: Transportation?

A: The quotation base on FOB Shenzhen.

Q: When will make the delivery?

A: Delivery Time depend on which kind of model machine you need to purchase, usually for automatic big machine is 30 days and for small manual model machine is 5days.

Q: After-sale Service?

A: 2 Year warranty for all model machines.If you find any defective accessories first time, we will give you the new parts for free replace with next order, as an experienced manufacturer, you can rest assured of the quality and after-sale service.

Q: Payment?

A: T/T,WEST UNION, LC three kinds of payment way for choosing.

 

For more details of Ultrasonic Lace Making Machine, please feel free to contact us !

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