Ultrasonic Lace Welder
X20 ultrasonic lace machine is a 35khz intelligent ultrasonic welding machine. Intelligent follow-up ultrasonic generator, high-Q transducer, and wear-resistant tool head are composed of ultrasonic core components. No matter it is used in cutting, welding, and stitching, the product is flat, wrinkle-free, and highly efficient. Machine HMI control, speed customization, data storage, pressure adjustment, flower wheel diversity, abnormal alarm and other functions.....
Product Description:
An ultrasonic lace welder is a highly efficient sewing and embossing device, primarily used for stitching, cutting, and embossing synthetic fabrics. The processed material exhibits excellent sealing, smooth cut edges without burrs, as well as a soft and flat handfeel. This ultrasonic lace welding machine is widely applied in industries such as apparel, toys, eco-friendly non-woven bags, and face masks (including cup-style, flat, and 3D masks, among others). Our ultrasonic edging machines incorporate frequency tracking technology. When the output frequency of the ultrasonic generator does not match the frequency of the ultrasonic transducer, not only is the processing effectiveness compromised, but significant deviation may also cause damage to the equipment. The frequency tracking technology ensures that the output frequency of the generator consistently aligns with that of the transducer, thereby guaranteeing high-quality stitching and embossing results while significantly extending the service life of both the ultrasonic generator and the transducer unit.
Features of Ultrasonic Lace Welder
1. Intelligent frequency tracking ultrasonic generator;
2. Fixed suspension structure of ultrasonic amplitude rod;
3. Dual motor up and down drive system;
4. Roller lifting system;
5. Manual pressure adjustment, adjustable speed, up to 40m/min;
6. There are various styles of rollers, and other roller designs can be provided according to customer requirements;
7. It is four times faster than ordinary sewing machines, and operators only need simple training.
Parameters of Ultrasonic Lace Welder
| Model | X20 | X20S |
| Ultrasonic frequency | 35KHz | 35Khz |
| Ultrasonic power | ≤1000W | ≤1000W |
| Ultrasonic generator | JYD-2700S | JYD-2700S |
| Ultrasonic transducer | JYD-3035-4P8-TMF | JYD-3035-4P8-TMF |
| Ultrasonic booster | / | / |
| Motor | Stepper motor + reducer400W 2.7A 1.27NM | Stepper motor + reducer400W 2.7A |
| Reducer | Ratio 1:10 | Ratio 1:10 |
| Working methods | Radially external | Radially external |
| Boding width | ≤8mm | ≤8mm |
| Flower wheel diameter | 45mm | 45mm |
| Max speed | 40m/min | 40m/min |
| Working space | 360mm*130mm | 360mm*130mm |
| Machine body size | 500mm*125mm*265mm | 500mm*125mm*265mm |
| Whole machine size | 1210*600mm*1100mm | 1210*600mm*1100mm |
| Power supply | 220v±10% 50-60Hz | 220v±10% 50-60Hz |
| Package methods | Export wooden case | Export wooden case |
| Package size | 1250mm*700mm*1130mm | 1250mm*700mm*1130mm |
| Weight | 129.3KG | 129.3KG |
Applications
The Ultrasonic Lace Welder is suitable for sewing fabrics without changing the needle thread. The sewing pattern can be changed freely.
1. Applicable material: non-woven bag;
2. Various chemical fibers, polyester;
3. Non-woven fabric, spunbond cotton;
4. Thermoplastic film, chemical plastic sheet, such as nylon, polyester, PC, PU, PE, PP, PS, etc.
FAQ
Q: What common problems may ultrasonic lace equipment and ultrasonic sewing equipment encounter during use, and how to solve them?
A: During use, ultrasonic lace equipment and ultrasonic sewing equipment may encounter the following problems: equipment cannot start, poor welding effect, excessive equipment noise, etc. To address these issues, the following measures can be taken: first, check whether the equipment power supply and connection lines are normal to ensure that the equipment can start up normally; Secondly, adjust the parameter settings of the equipment, such as pressure, speed, frequency, etc., to achieve the best welding effect; Finally, regularly clean and maintain the equipment to reduce noise and extend its lifespan. If the problem cannot be solved, it is recommended to contact professional maintenance personnel for maintenance and repair.
For more details of Ultrasonic Lace Welder, please feel free to contact us !
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