Ultrasonic Laminated Composite Equipment

The working principle of the Ultrasonic Laminated Composite Equipmentis to use the high-frequency oscillation per second (20000 cycles) to propagate through the sound wave in the plastic welding, and the welding head will make the plastic molecules generate friction torque, reach the plastic melting temperature, dissolve rapidly, and complete the joint. Compared with traditional needle type steel wire quilting, it has the following advantages:

1. No needlework is needed, and the trouble of changing needlework frequently is eliminated. The sewing speed is 5-10 times of the quilting speed of the sewing machine;

2. Because the needle is not used, the situation that the needle is left in the material during the sewing process is avoided, and the potential safety hazard is eliminated. It is a new generation of safety and environmental protection products;

3. The traditional suture has no broken joint, with strong adhesion, clear embossing, stronger three-dimensional relief effect on the surface, and more high-grade and beautiful products;

4. After processing, the finished product is free of pinholes and leakage, with better waterproof and warm keeping effects;

5. Roller mould is adopted, which is convenient to change the mould. It can sew a variety of complicated discontinuous and symmetrical patterns, and can also develop a variety of flower patterns according to customers' needs;

6. This Ultrasonic Laminated Composite Equipment has a high degree of automation and intelligence. It is equipped with an infrared automatic edge banding system, which can automatically correct each layer of material, so that the upper and lower materials can always maintain alignment during sewing, with low processing loss and smoother and more stable products;

Technical Parameters of Ultrasonic Laminated Composite Equipment

Model number	Working frequency(max)	Working power	Voltage	Welding speed（max)	Welding width（max）	Controlling system	HMI touch display	Machine body size（L/W/H:mm)	Working whole size（L/W/H:mm)
XF20-L2000-T13	20KHz	39KW	220V 50/60Hz	30m/min	2000mm	PLC	7 inch	2900*900*2400	5000*900*2400

FAQ:  How is the ultrasonic filter material composite machine used?

Ultrasonic filter material composite machine is a machine that utilizes ultrasonic technology to composite different materials together. It usually includes components such as ultrasonic vibrators, roller transmission systems, controllers, etc.

The use of ultrasonic filter material composite machines for material composite has the following advantages:

1. Efficient and fast: Ultrasonic vibration can quickly propagate to the surface of materials, generating high-frequency vibration, thereby achieving material composite. Compared to traditional hot pressing or chemical bonding methods, ultrasonic bonding has a faster speed and higher production efficiency.

2. Non destructive composite: The ultrasonic composite process does not require the use of glue or other adhesives, reducing material pollution and quality issues. When composite, the ultrasonic vibrator directly combines the molecular layers of the material together, forming a strong bond.

3. Energy conservation and environmental protection: Compared to traditional hot pressing methods, ultrasonic filter material composite does not require a large amount of energy consumption. In addition, due to the lack of use of adhesives, environmental pollution and waste generation are reduced.

Although ultrasonic filter material composite machines have achieved success in some fields, their applicability still depends on the characteristics of the materials and specific application needs. For certain specific materials and composite structures, actual testing and optimization may be necessary to ensure that the composite effect meets expectations.

For more details of Ultrasonic Laminated Composite Equipment, please feel free to contact us!