Ultrasonic Tape Lamination

This type of ultrasonic tape lamination machineis mainly suitable for the pressing of the texture of the coiled material, and it is generally used for the pressing of the pattern of the whole roll of the original cloth. In the principle of pressing, the method of three rollers and one pressing (one upper and lower concave and convex mold, two guide rollers and one silicone roller) is adopted, and the cloth is heated and pressed by a synchronous servo motor. In order to achieve a better pressing effect, its working principle is similar to that of wallpaper pattern pressing. Through the replacement of the upper and lower concave and convex molds, different patterns can be printed. Its main advantage is that ultrasonic lamination machine adopts frequency conversion speed regulation, simple operation, single action or linkage are possible (according to customer needs), and the chilled water cooling effect is better. The star pattern can be suppressed and processed on the entire roll of cloth. Through the control of pressure and temperature, it can be used to suppress fabrics of different thicknesses and strengths.

Features:

Non-woven fabric ultrasonic composite, embossing, Ultrasonic Tape Lamination, non-woven fabric ultrasonic composite, printing and edge welding integrated machine mainly includes winding and unwinding mechanism, multi-function turning device, drafting roller, cooling system and control cabinet, etc. The all-in-one machine integrates ultrasound, polymer materials, control and machinery to achieve the high level of automation of the all-in-one machine. The all-in-one machine can easily and quickly realize the lamination, printing and edge melting of non-woven fabrics on one machine. Moreover, there is no destructive effect on the nonwoven products after compounding, printing and fusing, because the material is heated from the inside out, the temperature is not high, and the processing process is harmless to the environment.

Application:

Ultrasonic tape lamination application materials like seat fabrics, ceiling materials and various automotive leather, microfiber leather, textiles, non-woven fabrics, polymer fabrics, linens, flocking fabrics, non-woven materials; sound insulation/heat insulation/shock absorption materials; Adhesives, tapes, gaskets and sealing products, fastening solutions, rubber and plastic materials and products, engineering plastics, modified plastics; PU materials, foam materials, composite materials, polymer materials, ABS plates, blister products, etc.;

FAQ:

What about the feeding methods for ultrasonic composite embossing machines？

1> Gantry feeding. It belongs to the traditional feeding method, and the traditional discharge roller is relatively thin, while the bulk roller is relatively thin. The mechanical spring type manually adjusts the tension, and the material rack is relatively high, with insufficient load-bearing. More suitable for processing multi-layer, small coil diameter, and lightweight materials, suitable for customers with low cost requirements. The disadvantage is that the material rack is too high, and if the diameter of the material is too heavy, there will be slight shaking when the material rack is far away from the machine during operation.

2> Ladder loading. A feeding method that has been improved through customer feedback. The material rack is made shorter and more convenient for loading operations. Even for heavy and large materials, it can be assisted by a forklift, equipped with an air expansion shaft and magnetic powder tension feeding method. The feeding is smooth, automatic magnetic powder tension fixing tension, and the material rack and machine are more compact, beautiful, and stable in layered feeding. Harden the mirror surface passing roller to protect the material while ensuring a smoother and non wrinkled material flow. The feeding port adopts a larger bulk roller to improve the flatness of the material's bulk material. Feeding is more convenient.

The ultrasound module, if the chip is the heart of a mobile phone, the biggest difference between the functions of a mobile phone lies in the performance of the chip used. The biggest difference between different brands of ultrasonic composite machines is the ultrasonic module. The ultrasonic module is equivalent to the heart of a composite machine, and it also distinguishes the price differences between different brands.

For more details of Ultrasonic Tape Lamination Machine, please feel free to contact us！