Ultrasonic Welder Horn
Jiayuanda can custom various sizes of ultrasonic horn,it is the core parts for the ultrasonic welding system, the horn material includes titanium, aluminum and steel. Aluminum alloy horn is the cheapest one.And we can support 3 months of warranty time in ultrasonic welding tool head....
There are three materials for Ultrasonic Welder Horn:
1>.It is aluminum alloy, which is commonly used and cheap;
2>.The other is steel alloy, which is hard and cheap;
3>.Titanium alloy, which is expensive and effective.
Ultrasonic welding head are all made of alloy materials. The ultrasonic application occasions and welding materials are different, the welding sizes are different, and their specifications are also various. Different tool heads are required for different welding objects, whether it is near-field welding or transmission welding. Only the tool head with half wave length can make the welding end face reach the maximum amplitude. There are two kinds of tool heads with and without amplitude amplification.
Specification of Ultrasonic Welder Horn
FAQ：
Q: What about the structure of the welding head?
Generally, the welding head of the ultrasonic plastic welding machine is generally divided into two parts, the upper mold is connected to the transducer, and the lower mold is fixed on the base of the ultrasonic plastic welding machine. The upper mold is used to transmit ultrasonic energy, so the frequency must be consistent with that of the ultrasonic generator, otherwise it will cause damage to the welding head. The main function of the lower mold is to fix the plastic workpiece, which can be designed and made by ourselves.
Q：How is the Ultrasonic welder horn made？
The manufacturing process of Ultrasonic welding die head is as follows:
1. Design the mold head structure and determine the required specifications and dimensions for the mold head.
2. Produce the parts of the mold head, including the upper and lower molds of the mold head, as well as the horn.
3. Perform precision machining on the components of the mold head to ensure its accuracy and surface quality.
4. Cut and grind the shape and material of the welded joint to meet the required shape and surface smoothness requirements.
5. Assemble and debug the components of the mold head to ensure its normal operation.
6. Conduct final debugging and testing to ensure the working performance of the mold head and the stability of welding quality.
7. After completion, coat the mold head to improve its wear and corrosion resistance.
8. Optimize and upgrade the mold head based on its process characteristics and usage requirements.
9. Conduct quality inspection and testing on the mold head to ensure it meets relevant standards and requirements.
10. Maintain and repair the mold head to extend its service life and ensure its stability.
In general, the production of Ultrasonic welding die head is a complex and delicate process, which requires experienced technicians and high-precision processing equipment. Only through scientific production processes and meticulous manufacturing techniques can the quality and performance of the mold head be ensured to reach the desired level.
For more details of Ultrasonic Welder Horn, please feel free to contact us!
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