Protection Overalls Ultrasonic Welding Machine
X20 ultrasonic lace machine is a 35khz intelligent ultrasonic welding machine. Intelligent follow-up ultrasonic generator, high-Q transducer, and wear-resistant tool head are composed of ultrasonic core components. No matter it is used in cutting, welding, and stitching, the product is flat, wrinkle-free, and highly efficient. Machine HMI control, speed customization, data storage, pressure adjustment, flower wheel diversity, abnormal alarm and other functions.....
Product Description:
The Protection Overalls Ultrasonic Sewing Machine is a highly specialized industrial equipment designed for the high-strength, airtight sealing of protective clothing, particularly chemical protective suits, medical isolation gowns, and other critical safety garments. Unlike traditional sewing machines that use thread, this machine employs ultrasonic technology to weld synthetic fabrics like PP, PE, PET, and other thermoplastic materials together by applying high-frequency sound waves and pressure, creating a molecular bond that results in a completely seamless, airtight, and liquid-proof seal. This makes it exceptionally suitable for protection overalls because it eliminates the needle holes inherent in stitched seams, which are potential pathways for hazardous viruses, bacteria, chemicals, or liquids to penetrate the garment, thereby ensuring the highest level of integrity and safety for the wearer. Furthermore, the ultrasonic process is incredibly efficient, clean, and consistent, strengthening the fabric at the seam rather than weakening it, and often includes a cutting feature that seals the edge to prevent fraying, all without the need for thread, reducing production costs and eliminating a potential contaminant in cleanroom environments.
Parameters of Protection Overalls Ultrasonic Welding Machine
| Model | X20 | X20S |
| Ultrasonic frequency | 35KHz | 35Khz |
| Ultrasonic power | ≤1000W | ≤1000W |
| Ultrasonic generator | JYD-2700S | JYD-2700S |
| Ultrasonic transducer | JYD-3035-4P8-TMF | JYD-3035-4P8-TMF |
| Ultrasonic booster | / | / |
| Motor | Stepper motor + reducer400W 2.7A 1.27NM | Stepper motor + reducer400W 2.7A |
| Reducer | Ratio 1:10 | Ratio 1:10 |
| Working methods | Radially external | Radially external |
| Boding width | ≤8mm | ≤8mm |
| Flower wheel diameter | 45mm | 45mm |
| Max speed | 40m/min | 40m/min |
| Working space | 360mm*130mm | 360mm*130mm |
| Machine body size | 500mm*125mm*265mm | 500mm*125mm*265mm |
| Whole machine size | 1210*600mm*1100mm | 1210*600mm*1100mm |
| Power supply | 220v±10% 50-60Hz | 220v±10% 50-60Hz |
| Package methods | Export wooden case | Export wooden case |
| Package size | 1250mm*700mm*1130mm | 1250mm*700mm*1130mm |
| Weight | 129.3KG | 129.3KG |
Product Features of Protection Overalls Ultrasonic Welding Machine:
1. Ultrasonic Sealing Technology: It utilizes high-frequency ultrasonic vibrations to molecularly bond and weld synthetic materials (like PP, PE, and PET) together instead of using traditional thread. This process creates seamless, airtight, and liquid-proof seams that are crucial for protection against hazardous particles, liquids, and chemicals.
2. Exceptional Seam Integrity: By eliminating needle punctures entirely, it removes the primary weak point in stitched garments. This ensures there are no pinholes for pathogens, dangerous chemicals, or other contaminants to penetrate, vastly increasing the protective quality of the overalls.
3. Integrated Cutting and Sealing: The machine often features a simultaneous cutting and sealing function. An ultrasonic sonotrode (horn) cuts through the fabric while immediately sealing the raw edges, preventing fraying and unraveling, which enhances durability and maintains a clean, finished edge.
4. High Efficiency and Speed: Automated or semi-automatic operation allows for rapid welding along straight or curved paths, significantly increasing production rates compared to traditional sewing and taping methods.
5. Clean and Economical Operation: The process requires no thread, needles, or adhesives, reducing consumable costs and material waste. It also generates a clean seam with no loose threads, which is a critical requirement in sterile environments like medical cleanrooms.
Consistent and Repeatable Quality: Computer-controlled parameters ensure every weld is performed with identical pressure, time, and energy, guaranteeing uniform seam strength and quality across every garment produced.
6. Enhanced Seam Strength: The ultrasonic weld often reinforces the fabric at the seam, making it as strong as or even stronger than the base material itself, unlike stitched seams which can be a point of failure.
Applications
Lace performance clothing, sportswear, casual wear, protective overalls, dolls, gloves, tablecloths, duvet covers, chairs, beds or pillows, sheets, curtains, non-woven masks, packaging ribbons, Christmas decorations, flower-shaped animal pattern fabric cutting.
FAQ
Q: Are you a trading company or a manufacturer?
A: Yes, we are a factory. All machines are manufactured by ourselves. We can also provide customized services according to your requirements.
Q: How long is your protection overalls ultrasonic welding machine delivery time?
A: If the goods are in stock, it is usually 5-10 days. Or if the goods are not in stock, it is 15-20 days,
Q: How about your warranty?
Answer: Our warranty period is 1 year. If all machine parts are damaged (excluding man-made), they can be replaced within 1 year free of charge.
Q: What are your payment terms?
A: 100% payment in advance, after payment has confirmed, the our factory will arrange the production asap
Q: How to order your Protection Overalls Ultrasonic Welding Machine?
A: If there is no customized pattern, you can order it directly. If you need to modify it, we will customize it for you.
For more details of Protection Overalls Ultrasonic Welding Machine,please feel free to contact us !
Send Inquiry
