Ultrasonic Copper Wire Welder

Regarding the process of ultrasonic copper wire welder , the ultrasonic wave is a kind of high-frequency vibration that is higher than human hearing sound waves, and this energy can meet the requirements of non-ferrous metal welding. The wire harness process can be understood as a carrier, which is mainly used for load sources to provide signals and power, and is responsible for signal control and energy transmission. ultrasonic copper wire welder is involved in many industries, such as household appliances, aerospace equipment, ships, agricultural equipment, construction machinery and equipment, automobiles, etc.

Parameters

Features

The basic principle of ultrasonic copper wire welder is introduced. The principle of its realization is first expressed in the clamping state of two workpieces. Receiving ultrasonic energy, the energy can be maintained for a short period of time so that the surface contaminated material and oxide film are frictionally broken and removed. At this time, clean new metal is exposed, and the two surfaces are combined with each other to achieve the purpose of welding. Under the process application, due to the small distance between the two surfaces, the metal-type bonding, combined with ultrasonic cleaning, will hinder the formation of new oxide film. After metallurgical bonding, there is generally no melting, spattering, arcing of the casting structure, and almost no obvious thickness deformation.

FAQ

Q: Can ultrasound produce sound?

A: Anything that vibrates will make a sound, and any sound is caused by vibration. Human ears can only perceive sounds within a certain range, and this range can be as high as 18000 (18K) Hz. Higher frequency sound we call it ultrasound. Ultrasonic waves can produce high-frequency vibrations. Using this vibration, we can easily weld non-ferrous metals.

Applications

Ultrasonic copper wire welder combined with most research in recent years, it can be found that copper materials are widely used in wiring harnesses. It is introduced into crimping and welding, which is more conducive to the reliable connection of the organization. At present, the choice of ultrasonic wiring harness welding in the wiring harness connection method is extremely prominent in the automotive manufacturing field, such as the wiring harness process group of the car. This is also an important trend in the development of the industry.