Ultrasonic Battery Bonding Machine
The ultrasonic battery bonding machine uses the principle of ultrasonic metal welding. Ultrasonic metal welding should be classified as welding that does not require preheating. The oxidized surface is split by the huge friction during welding, and at the same time the two parts are pressed together.
The ultrasonic battery bonding machine uses the principle of ultrasonic metal welding. Ultrasonic metal welding should be classified as welding that does not require preheating. The oxidized surface is split by the huge friction during welding, and at the same time the two parts are pressed together. This procedure brings the two materials so close together to produce atomic effects. The relatively slight temperature rise well below the melting point is not an important factor in the welding process. At the same time, because the basic material is not liquefied, there is no change in the microstructure, and it will never cause damage to the internal structure. Ultrasonic battery bonding machine is suitable for: aluminum + nickel, nickel + copper foil, aluminum + aluminum foil, multilayer copper foil, multilayer aluminum foil, multilayer copper mesh, multilayer aluminum mesh, aluminum cover + aluminum strip, aluminum-nickel composite.
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa |
| Ultrasonic peak power(W) | 800 | 2000 | 4500 |
| Maximum power of the machine(W) | 1000 | 2000 | 4500 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Features
1. Main feature of ultrasonic battery bonding Machine:
2. The design pressure of the press and the welding module are on the same axis, which can maintain the stability under high pressure
3. Precision proportional valve pneumatic control parts, high precision, stable output
4. Simple operation and powerful
5. USB bar code stores welding data, real-time control of welding quality
6. Intelligent control system, fully digital ultrasonic system, make welding output more stable
Applications
Applicable products for ultrasonic battery bonding:
1. Ni-MH battery Ni-MH battery nickel mesh and nickel sheet mutual fusion and nickel sheet mutual fusion.
2. Lithium battery and polymer battery copper foil and nickel sheet are mutually fused, and aluminum foil and aluminum sheet are mutually fused.
3. The wires are fused to each other, and one and more wires are fused to each other.
4. Wires are fused with famous electronic components, contacts and connectors.
5. Mutual melting of large heat sinks, heat exchange fins and honeycomb cores of various household appliances and automotive products.
6. High-current contacts such as electromagnetic switches and non-fuse switches, and mutual fusion of dissimilar metal sheets.
7. The sealing and cutting of the metal pipe can be water-tight and air-tight.
For more details of Ultrasonic Battery Bonding Machine, please feel free to contact us !
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