Ultrasonic Solder Transducer
Ultrasonic solder transducer is a kind of piezoelectric ceramic that resonates with ultrasonic frequency. It converts electrical signals into mechanical vibration through the piezoelectric effect of materials The general frequency is 20kHz, 28kHz, 35kHz, 40KHz, the diameter is 15-50mm, and the general power is 100w-4200w. The number of ceramic parts includes 2, 4, 6 and 8. The main specifications of screws are m8*1 8*1.25 10*1 10*1.25 12*1.25 12*1.25 12*1.5 3/8-24 1/2-20 etc.
Ultrasonic solder transducer is a kind of piezoelectric ceramic that resonates with ultrasonic frequency. It converts electrical signals into mechanical vibration through the piezoelectric effect of materials The general frequency is 20kHz, 28kHz, 35kHz, 40KHz, the diameter is 15-50mm, and the general power is 100w-4200w. The number of ceramic parts includes 2, 4, 6 and 8. The main specifications of screws are m8*1 8*1.25 10*1 10*1.25 12*1.25 12*1.25 12*1.5 3/8-24 1/2-20 etc
FAQ
Q: Precautions for Ultrasonic Solder Transducer assembly
1. Check the ultrasonic transducer's contact surface should be smooth and free of scars. If there are scars, gently polish it with metallographic sandpaper. It is required to smooth defects without damaging the flatness of the contact surface.
2. Clean the screw hole and contact surface with volatile and non corrosive cleaner.
3. All connecting screw holes shall be perpendicular to the contact surface.
4. Before tightening, apply a thin layer of grease or vaseline on the contact surface. Be careful not to apply it to the attachment screws and screw holes.
5. Tighten the two parts carefully. Control the appropriate tightening torque according to different specifications of connecting screws. Where possible, it should be properly tightened.
6. If the articular surface is loosened again, no scar should be seen.
7. Touch the ultrasonic solder transducers vibration system with hands with uniform amplitude, it with no abnormal noise and no local severe heating.
8. After working for a period of time, the joint surface shall be free of oxidation or ablation marks, otherwise it means that the contact here is poor and the ultrasonic energy is seriously lost here.
Q: What about the main components of ultrasonic plastic welding machine？
The main components of an ultrasonic welding system include ultrasonic generator, ultrasonic transducer/amplifier/welding head triplet, ultrasonic mold and frame.
Ultrasonic plastic welding machine has the advantages of fast welding speed, high welding strength, and very low cost, and the stable welding process.
Applicable connecting materials: west styrene clear double, acetal resin, acrylic, cellulose, ABS, PVC, polystyrene oxide, nylon, PC PC PP, polystyrene PS, polystyrene, styrene clear, case ester resin, polypropylene, clear aolong.
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