Ultrasonic technology of automobile parts

Ultrasonic technology of automobile parts

There are more and more plastic parts and interior parts in automobile parts, which requires plastic welding technology. Because of the complexity of plastic material and non-standard auto parts, auto plastic parts need a variety of plastic welding process, in which ultrasonic welding, hot plate welding, laser welding is the most widely used. In the automobile industry, welding is a key link in the manufacture of automobile parts and body, which plays a special role in connecting the preceding and the following. At the same time, the automobile product model is numerous, the forming structure is complex, the component production specialization, the standardization as well as the automobile manufacturing in the quality, the efficiency and the cost and other aspects of the comprehensive requirements, all determines the automobile welding processing is a multidisciplinary, cross-field and strong technical integration of the production process. Plastic welding quality determines the quality of the whole car!

Application of ultrasonic technology in automobile parts

Ultrasonic plastic welding: taillight, rearview mirror, seat belt buckle, filter, shunt, plastic case and case, air filter cover, fan blade, sign, fuse box cover, airbag bracket, button switch, bearing cage, front insulation pad, car visor, interior pendant, etc.

Ultrasonic plastic spot welding: automotive interior parts, PP sound insulation cotton, plastic columns, non-woven sound insulation felt, car door panels, electrical riveting, car dashboard, car signage, folder positioning, bumper, manual shift jacket, car inner protection board, car felt mat, car mat, dashboard, car panel, car parts, etc.

Ultrasonic non-standard welding: welding is large and complex work, using multi-head design, from different directions to the overall welding. Used for automobile door panel, automobile instrument panel, automobile bumper, automobile parts riveting, automobile signage, automobile contour cover, automobile rear partition, automobile coat rack, automobile front cover, automobile headlamp, automobile interior panel, etc.

Ultrasonic plastic welding technology

Ultrasonic is suitable for welding ABS, acrylic acid, polycarbonate, nylon, cellulose acetate, etc. There are some problems with welding polyethylene and polypropylene, which usually require very high energy levels. Whatever the material, it must be dry because the presence of moisture will weaken the joint. Ultrasonic welding speed is very fast (typical welding time from 015 to 115s), easy to realize automation, very suitable for mass production. The application of ultrasonic welding in automobile industry includes: instrument panel, motor housing, bearing cage, lamp shade, glove box, lens, filter, valve, air commutator (shunt), airflow detector, etc.

Non-standard ultrasonic welding is suitable for welding large and complex workpiece, because large complex workpiece contains different directions of the welding surface, need to weld multiple positions at the same time, the standard model is not suitable for special aircraft to achieve production, such as automobile instrument panel, door panel, bumper, etc. However, non-standard ultrasonic welding equipment can only produce a large complex parts when it is put into a large equipment at a time, which is not very common at present.