Ultrasonic Cable Line Soldering
This is a new type of servo motor driven ultrasonic cable line soldering machine, including frame, workbench, heat sink, mounting seat, sliding components, motor, control box, ultrasonic generator, transducer and horn, The top middle side of the rack is provided with a workbench, the right side of the workbench is provided with a heat dissipation device, the left side of the workbench is provided with a mounting seat, the left side of the mounting seat is provided with an adjusting rod, and the mounting seat is provided on the right side.
Product description:
This is a new type of servo motor driven ultrasonic cable line welding machine, which mainly consists of a frame, workbench, heat sink, mounting seat, sliding component, motor, control box, ultrasonic generator, transducer, and amplitude lever. Its specific structure is as follows: a workbench is installed on the upper and middle sides of the rack, a heat dissipation device is installed on the right side of the workbench, and an installation seat is installed on the left side. The left side of the installation seat is equipped with an adjustment rod, and the right side of the installation seat is equipped with a sliding component. The sliding component is connected to the mounting seat through an adjusting rod, and a motor is installed on the right side of the sliding component. An ultrasonic generator is installed below the motor. This machine is equipped with a servo driver, motor, and radiator, which solves the problem of vibration and other issues during the operation of the ultrasonic metal welding machine, improves the processing quality of the ultrasonic metal welding machine, and can also avoid excessive temperature during operation.
Parameters
| Product number | LX20-P2000 | LX20-P4500 |
| Power supply | Single phase voltage AC220V-50Hz | Three phase voltage AC380V-50Hz |
| Air supply | Compressed air 0.1-0.6MPa | |
| Usage environment | Temperature 25 ± 5% humidity 30-90 | |
| Ultrasonic peak power | 2000W | 4500W |
| Maximum power of the machine | 2600W | 4800W |
| Ultrasonic frequency | 20KHz+0.5K | 20KHz+0.5K |
| Maximum ultrasound time | 4S | 4S |
| Adjustable accuracy of ultrasound time | 0.01S | 0.01S |
| Ultrasonic mold connection thread size | 1/2*20UNF | 1/2*20UNF |
| Weldable copper and aluminum wire sizes | 0.5-20mm² | 2.5-50mm² |
| Equipment size |
Frame: 20×48×22(cm) Chassis: 48×20×36(cm) |
Frame: 20×49×19(cm) Chassis: 48x20x36(cm) |
Features
1. The welding is firm and reliable
2. The resistance after welding is extremely low or close to zero
3. The welding length is equal to or greater than 5.0mm (reference value)
4. The distance between the welding edge and the wire insulation layer is 2.0-5.0mm (reference value)
5. No overburning/melting insulation layer
6. No welding bead
7.The processed product has good conductivity
FAQ
Q: What is the future trend of using ultrasonic technology to weld metals?
A: Ultrasonic technology has existed for a long time. It has been used for the welding of plastics, non-woven fabrics and packaging materials, as well as the cutting of rubber and food since 1960. Beginning in 2017, with the rapid development of lightweight automobiles and new energy vehicles, ultrasound has appeared in front of everyone with another innovative application method-ultrasonic metal welding.
Ultrasonic ultrasonic cable line soldering machines can reliably weld copper or aluminum cables to metal parts, which are usually smaller than the palm of your hand. Typical welding applications include lithium batteries, cable terminals, bus bars, motor coils, various terminals and battery management systems.
At present, various companies in the market have developed their own unique ultrasonic metal welding systems, including lateral vibration type and torque vibration type. Each has its own advantages, the typical welding cycle time is a few milliseconds to 2 seconds.
Before welding, put the terminal and wire harness on the lower mold, the tip of the welding head (Sonotrode tip) presses the top of the wire harness, and the welding pressure is applied above the welding area. The 20Khz high-frequency sine wave signal is sent to the transducer (Transducer), and the transducer outputs linear vibration, which is transmitted down to the welding head (Sonotrode). Welding usually only takes a few milliseconds.
In the production of solar collectors in the solar thermal utilization industry, ultrasonic welding machines and ultrasonic metal welding technologies have advantages and have always been popular in the automotive industry
For more details of Ultrasonic Cable Line Soldering Machine, please feel free to contact us!
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