Ultrasonic Roller Welding Equipment
X30 is a manual high-power ultrasonic lace machine. The core components composed of an intelligent frequency tracking ultrasonic generator, a high-Q transducer, and a wear-resistant tool head have good performance when used in cutting, welding, and stitching. Dual-motor drive system, adjustable speed, automatic frequency tracking ultrasonic generator drive, manual pressure adjustment, multiple selection of flower wheels and abnormal alarm function.....
Ultrasonic roller welding equipment is a manual and intelligent ultrasonic lace stitching seam welding machine. Ultrasonic stitching technology can produce non-woven bags wirelessly without needles. The appearance of non-woven bags produced is more exquisite than traditional bags, and the bearing capacity is also quite good. Because there is no need for needle and thread, the degradation time is very short, which meets the requirements of modern society for environmental protection. Therefore, this production technology is gradually becoming the mainstream. The pattern of flower wheel can be customized. The machine adopts 20kHz low noise to reduce noise interference. It uses high-quality parts and thickened body at the same time, with comfortable ergonomic design, and can work for a long time in the workshop. The automatic monitoring and alarm function ensures the safety and efficiency in the use of ultrasonic roller welding equipment.
Parameters of Ultrasonic Roller Welding Equipment
| Model | X30-D54 | X30-L110 | X30-L220 |
| Ultrasonic frequency | 20KHz | 20KHz | 20KHz |
| Ultrasonic power | ≤2600W | ≤2600W | ≤2600W |
| Ultrasonic generator | JYD-2900SP | JYD-2900SP | JYD-2900SP |
| Ultrasonic transducer | JYD-5020-6P8-AU | JYD-5020-6P8-AU | JYD-5020-6P8-AU |
| Ultrasonic booster | S20-D54D38H129-H | S20-D54D38H129-H | S20-D54D38H129-H |
| Motor | Single/asynchronous motor 60W 0.8A 110V 60Hz | Single/asynchronous motor 60W 0.8A 110V 60Hz | Single/asynchronous motor 60W 0.8A 110V 60Hz |
| Reducer | / | / | / |
| Working methods | external | built-in | built-in |
| Boding width | ≤16mm | ≤100mm | ≤210mm |
| Flower wheel diameter | 50mm | 50mm | 50mm |
| Max speed | 20m/min | 20m/min | 20m/min |
| Working space | 370mm*155mm | 370mm*155mm | 370mm*155mm |
| Machine body size | 500mm*125mm*265mm | 500mm*125mm*265mm | 500mm*125mm*265mm |
| Whole machine size | 1210*600mm*1100mm | 1210*600mm*1101mm | 1210*600mm*1101mm |
| Power supply | 220v±10% 50-60Hz | 220v±10% 50-60Hz | 220v±10% 50-60Hz |
| Package methods | Export wooden case | Export wooden case | Export wooden case |
| Package size | 1250mm*600mm*1080mm | 1250mm*600mm*1080mm | 1250mm*600mm*1080mm |
| Weight | 88.5KG | 88.5KG | 88.5KG |
Features
1. The Ultrasonic Roller Welding Equipment adopts imported piezoelectric chips, with strong and stable output; Its three-level power is adjustable, which is suitable for welding and cutting requirements of different materials and thicknesses;
2. The aluminum alloy mechanical structure is firm and rust free, and the equipment can meet the functional requirements of waterproof, sealing, antibacterial and so on;
3.Using ultrasonic and special steel wheel processing, it will not hurt the edge of the cloth, and there will be no burrs;
4. Special alloy steel flower wheel mold is easy to replace, and flower wheels with various graphics can be replaced according to customer needs;
5. Convenient disassembly and assembly of the pattern, eccentric adjustment, fast welding speed, good product effect, and guaranteed quality;
6. It has the functions of pressing, embossing, stitching, slitting, hollowing, bronzing, cutting holes, etc., which can achieve the effect of one machine with multiple uses;
7. Built-in computer chip and multi-channel ultrasonic protection system ensure the safe and stable operation of the host;
8. Use ultrasonic wave to directly cover all kinds of materials, bronze, press all kinds of graphics, and adjust the power according to different fabrics and thickness;
9.The Ultrasonic Roller Welding Equipment adopts the latest ultrasonic technology to complete one joint at a time. The joint is neat, without wrinkles and knife marks;
10.The bottom mold is made of high-strength mold steel, which can rotate to reduce the wear of the mold and the bottom, and has a long service life.
FAQ
Q:How to install and debug lace roller?
A:Installation of flower wheel
When installing the ultrasonic roller welding equipment flower wheel, you must put the mold base in the up position, remove the left cover plate of the flower wheel mold base, install the flower wheel, install the left cover plate of the mold base and lock the screws. Lower the flower wheel frame to make the flower wheel contact with the mold. By adjusting the eccentric wheel, the flower wheel's working surface is parallel to the mold's working surface.
Q: How to protect the flower wheel of the ultrasonic lace machine from damage caused by wear and tear?
1. Regularly check the status of the flower wheel:
Check if the pattern on the flower wheel remains sharp, as worn or rusted flower wheels should not be used to avoid affecting product quality or accelerating steel mold wear.
2. Control pressure:
Adjust the pressure of the flower wheel appropriately based on factors such as the thickness of the stitching or embossing material, the complexity of the flower wheel pattern, and the chemical fiber content of the material.
On the premise of ensuring the quality of processed products, the pressure on the flower wheel should be minimized as much as possible to reduce wear on the flower wheel.
3. Adjustment of sound waves and frequencies:
Regularly conduct sound wave testing and adjustment to ensure that the resonance state between the ultrasonic vibrator and the steel mold is in the optimal state.
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