Ultrasonic Sealing Welding Machine
X30 is a manual high-power ultrasonic lace machine. The core components composed of an intelligent frequency tracking ultrasonic generator, a high-Q transducer, and a wear-resistant tool head have good performance when used in cutting, welding, and stitching. Dual-motor drive system, adjustable speed, automatic frequency tracking ultrasonic generator drive, manual pressure adjustment, multiple selection of flower wheels and abnormal alarm function....
Product Description:
The ultrasonic sealing welding machine is an advanced industrial solution widely used for bag manufacturing, garment lace welding, and packaging sealing applications. This innovative equipment features three core components: an intelligent ultrasonic generator, high-Q ultrasonic transducer, and a customizable alloy pattern wheel. Operating without preheating requirements, the machine enables continuous production with immediate start-up capability. Its unique design allows for simultaneous double-ribbon welding and embossing in non-woven bag production, significantly enhancing manufacturing efficiency while maintaining low operational costs. Compared to traditional manual processing methods, this ultrasonic system delivers dramatically improved productivity, offering manufacturers a reliable and cost-effective solution for high-volume textile and packaging production needs. The machine's precision welding technology ensures consistent quality output while eliminating the need for needles, threads or adhesives in the joining process.
Parameters:
| Model | X30-D54 | X30-L110 | X30-L220 |
| Ultrasonic frequency | 20KHz | 20KHz | 20KHz |
| Ultrasonic power | ≤2600W | ≤2600W | ≤2600W |
| Ultrasonic generator | JYD-2900SP | JYD-2900SP | JYD-2900SP |
| Ultrasonic transducer | JYD-5020-6P8-AU | JYD-5020-6P8-AU | JYD-5020-6P8-AU |
| Ultrasonic booster | S20-D54D38H129-H | S20-D54D38H129-H | S20-D54D38H129-H |
| Motor | Single/asynchronous motor 60W 0.8A 110V 60Hz | Single/asynchronous motor 60W 0.8A 110V 60Hz | Single/asynchronous motor 60W 0.8A 110V 60Hz |
| Reducer | / | / | / |
| Working methods | external | built-in | built-in |
| Boding width | ≤16mm | ≤100mm | ≤210mm |
| Flower wheel diameter | 50mm | 50mm | 50mm |
| Max speed | 20m/min | 20m/min | 20m/min |
| Working space | 370mm*155mm | 370mm*155mm | 370mm*155mm |
| Machine body size | 500mm*125mm*265mm | 500mm*125mm*265mm | 500mm*125mm*265mm |
| Whole machine size | 1210*600mm*1100mm | 1210*600mm*1101mm | 1210*600mm*1101mm |
| Power supply | 220v±10% 50-60Hz | 220v±10% 50-60Hz | 220v±10% 50-60Hz |
| Package methods | Export wooden case | Export wooden case | Export wooden case |
| Package size | 1250mm*600mm*1080mm | 1250mm*600mm*1080mm | 1250mm*600mm*1080mm |
| Weight | 88.5KG | 88.5KG | 88.5KG |
Features of Ultrasonic Sealing Welding Machine:
1. High Efficiency – Operates at 20m/min with instant start-up, enabling continuous production for mass manufacturing;
2. Precision Welding – Produces clean, fray-free seams and intricate embossed patterns without needles or threads;
3. Cost-Effective – Eliminates consumables (threads/needles) and reduces labour costs versus manual sewing;
4. Energy-Saving – No preheating required; 20–40KHZ ultrasonic technology minimises power consumption;
5. Material Versatility – Compatible with non-wovens, plastics, and synthetic fabrics for bags, medical textiles, and apparel;
6. Low Maintenance – Robust alloy tooling and solid-state electronics ensure reliable, long-term operation;
7. Eco-Friendly – Adhesive-free process with minimal waste and noise pollution.
FAQ:
Why is the welding effect of ultrasonic sealing welding machine not good?
1. The power of the ultrasonic generator is too low;
2. The ultrasonic generator and ultrasonic transducer are not matched at the optimal point;
3. Low Q value of ultrasonic transducer;
4. The power supply voltage is unstable. If this situation occurs, the first thing to check is whether the voltage is stable. If the voltage is stable, it is due to poor quality electronic components used in the machine you purchased.
Why is it necessary to inspect the pattern wheel of ultrasonic lace machines?
The pattern wheel's engraving must remain sharp, with its hardness maintained between 50 to 55 on the Rockwell scale. Low-quality, worn, or rusted wheels should never be used, as they may compromise product quality or accelerate die wear due to improper pressure application.
How to inspect the pattern wheel of an ultrasonic lace machine?
1. Parallelism Check
The parallelism between the sonotrode face and pattern wheel must be regularly verified, with a tolerance of less than 0.02mm. Should measurements exceed this specification, immediate realignment is required prior to operation.
2. Surface Condition Assessment
If the sonotrode working surface exhibits wear or indentations causing poor fabric fusion:
Remove the sonotrode for resurfacing;
Only reinstall after achieving a perfectly flat contact plane.
Critical Note:
While repeated grinding is permissible to restore flatness:
The cumulative material removal must not exceed 2mm;
Beyond this threshold, frequency deviation and loss of hardened surface will necessitate sonotrode replacement.
For more details of Ultrasonic Sealing Welding Machine, please feel free to contact us !
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