Ultrasonic Battery Tab Welding
The principle of the ultrasonic battery tab welding machine is to use an ultrasonic generator, transducer, and amplifier to convert electrical energy into high-frequency mechanical motion.
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa |
| Ultrasonic peak power(W) | 800 | 2000 | 4500 |
| Maximum power of the machine(W) | 1000 | 2000 | 4500 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Features
Performance characteristics of ultrasonic battery tab welding machine:
1. Using microprocessor integrated control circuit, frequency automatic tracking technology, stable circuit performance;
2. Anti-interference touch screen, friendly interface, easy to operate, the following parameters can be set: trigger time, welding time, power, second wave delay time, display frequency and welding power
2. High-precision cross-X guide rail mechanical structure, stable mechanical performance;
3. The welding head is made of imported alloy steel, with high hardness, and the pattern is processed by high-precision grinding, which has a long service life;
4. Excellent welding effect, firm welding, no false welding, no powder vibration, no burning of diaphragm, no hot insulating glue, no cracking of the pole piece;
Applications
Applicable products ofultrasonic battery tab welding machine:
1. The wires are fused to each other, and one or more wires are fused to each other.
2. Ni-MH battery Ni-MH battery nickel mesh and nickel sheet mutual fusion and nickel sheet mutual fusion.
3. The wires are fused with famous electronic components, contacts and connectors.
4. Lithium battery and polymer battery copper foil and nickel sheet are mutually fused, and aluminum foil and aluminum sheet are mutually fused.
5. The sealing and cutting of the ultrasonic metal tube can be water-tight and air-tight.
6. Large heat sinks, heat exchange fins, bee
Mutual melting of nest hearts.
7. High current contacts such as electromagnetic switches and non-fuse switches, and mutual fusion of dissimilar metal sheets.
For more details of Ultrasonic Battery Tab Welding, please feel free to contact us !
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