Ultrasonic Metal Wire Bonding
Ultrasonic metal wire bonding machine adopts pressure welding method to apply appropriate pressure to the upper sonotrode to effectively transmit the generated sound wave to the welded joint surface, so that the surface of the metal atom generates high-speed friction, and the joint is generated by high-speed friction.
Ultrasonic metal wire bonding machine adopts pressure welding method to apply appropriate pressure to the upper sonotrode to effectively transmit the generated sound wave to the welded joint surface, so that the surface of the metal atom generates high-speed friction, and the joint is generated by high-speed friction.
Parameter:
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa |
| Ultrasonic peak power(W) | 500 | 1200 | 2600 |
| Maximum power of the machine(W) | 600 | 1500 | 2800 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*20UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Features
1. Digital ultrasonic vibration system imported from Germany.
2. Ultra-high efficiency vibrator and titanium amplifier.
3. The body adopts imported precision linear slide.
4. The operation interface adopts touch screen control and display.
5. Our Ultrasonic Metal Wire Bonding Machine can set password login authority, and multiple language options.
6. The welding mode can be set according to time energy peak power, absolute distance, relative distance, etc.
7. The trigger mode before welding can be set according to time, pressure, position and peak power.
8. Various quality control windows, the machine can automatically identify and alarm when the upper limit or lower limit is exceeded.
9. It can be connected to the Ethernet service through the network with the scan code gun, RS485/RS232 communication function, traceability function, industry 4.0 (optional)
FAQ
Q: What is the application of ultrasonic metal wire bonding machine in the field of automobile welding?
A: Today's car production is gradually developing in the direction of individualization and intelligence. After planning and rich functions, it attracts current customers. To meet these requirements, the current car manufacturers need to abandon the original traditional concepts and use the current high-tech skills for processing. Ultrasound, as a current high-tech means, has a high level of automation and intelligence, and can fully satisfy the current personalized and intelligent processing requirements of car production.
In the welding field of the current car, the current laser welding machine is used for processing, which can improve the economic application of the current car production. Such as a large number of spot welding in the installation of the car body, the two welding heads are clamped on the edge of the workpiece for welding.
Industry use: Automotive industry
Application range: Ultrasonic car fan speed controller connection welding machine
Welding characteristics: No need to add welding accessories, strong welding, low internal resistance, no false welding, residual welding between copper sheets and leads The surface area is more than 95%. Ultrasonic motor lead wire harness welding machine uses energy detection mode to ensure the consistency of wire harness welding quality. Ultrasonic car fuse welding machine has a light structure, which makes the wire welding machine light in weight, convenient to move, stable power, accurate welding, and guaranteed quality.
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