Ultrasonic Joint Copper Wire

Ultrasonic joint copper wire uses tens of thousands of high vibration waves per second to act on the surface of two metal parts to be connected, and then applies a certain force to make the metal surfaces rub against each other to form molecular fusion, so as to achieve the purpose of connection. The two objects to be welded are overlapped, ultrasonic vibration is added to form a solid shape, the connection time is short, and the connection part will not produce / cause (rough surface) defects. It is very suitable for ultrasonic welding harness, including wire and cable, connector, processing equipment, harness manufacturing and downstream application industries. The wire harnesses are widely used and can be used in automobiles, household appliances, computers and communication equipment, various electronic instruments, etc..The overall body shape is H-shaped.

Parameters

Features

Pure hardware phase-locked loop automatic tuning and tracking core

Adaptive frequency tuning range ±500Hz, effectively reducing the difficulty of mold manufacturing

Support power-on, timing and manual self-check, search for welding head frequency

The real-time working frequency of the welding head is tracked by default, and the closed-loop amplitude control core that makes the tracking one step faster

Adaptive power supply voltage and load changes, better and more stable welding quality

50%-range can be preset for constant amplitude welding, allowing one machine to be used for multiple products

Vibration ramp control can effectively improve the service life of the mold

ultrasonic joint copper wire machine provides five kinds of real overload information

Frequency deviation out of range, power overload

Abnormal overcurrent of load, abnormal overvoltage of transducer

Collection of various protection signals such as power device overheating to escort the whole system

Practical basic operation functions

Columnar LED real-time power display

5 kinds of protection, among which overload display

Solenoid valve drive air source control, easy to realize general spot welding function

More remote control functions are optional

FAQ

Q: How to deal with the failure of the ultrasonic joint copper wire machine when welding the wiring harness?

A: ultrasonic joint copper wire's failure analysis

In the work, there will be a certain problem due to the mechanical consumption of the material itself and the parts. It is judged whether it is normal (that is, it does not touch the workpiece). The ultrasonic wave is more than half an hour, and the temperature cannot exceed 50-70°C. If the material is unqualified, it is required replace

Analyze the following reasons: ①Whether the mounting screws are loose ②Whether they are cracked

The following precautions should be taken when contacting the ultrasonic generator and welding machine frame:

◇Before any electrical connection installation, make sure that the power supply is in the OFF state;

◇Non-professional and technical personnel of the company are strictly prohibited from opening the ultrasonic generator for inspection, maintenance and repair operations;

◇Please use a power socket with a grounding terminal to prevent electric shock accidents and ensure that the rack is effectively grounded;

◇The ultrasonic generator will generate high voltage, do not operate with the upper cover open;

◇Do not put your hands under the welding head, downward pressure and ultrasonic vibration may cause injury accidents;

◇When using the welding horn, do not put your fingers between the welding head and the mold

For more details of Ultrasonic Joint Copper Wire, please feel free to contact us !