Ultrasonic Metal Welder
Ultrasonic metal welder machine uses the principle of ultrasonic high-frequency vibration and friction to convert the energy of ultrasonic vibration into frictional energy and transfer it to the metal surface to be welded.
Ultrasonic metal welder machine uses the principle of ultrasonic high-frequency vibration and friction to convert the energy of ultrasonic vibration into frictional energy and transfer it to the metal surface to be welded. When friction generates heat and pressure, metal structure molecules are fully activated. This is a new type of ultrasonic metal welding machine, which can form fusion between molecular layers.
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa |
| Ultrasonic peak power(W) | 500 | 1200 | 2600 |
| Maximum power of the machine(W) | 600 | 1500 | 2800 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*20UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Features
Ultrasonic metal welder performance:
1. Multi-strand loose wires of the power cord are welded into one strand, and the wire harness is welded without loose wires, and the fusion strength is high;
2. After welding, the conductivity is good, and the resistivity is extremely low or nearly zero;
3. Close to cold processing, work without annealing, no oxidation marks, low requirements on the surface of the welded metal, oxidation or electroplating can be welded, and the temperature during welding is lower than 50%-85% of the melting point of the metal;
4. Short soldering time, without any flux, gas, or solder;
5. Welding without sparks and safety;
6. The welding effect is firm, no false welding, no vibration powder, no diaphragm, no hot insulating glue, no vibration and cracking of the pole ears and pole pieces;
7. Different materials can also be welded in an instant, the metallographic structure does not change, and the welding strength is high; it is easy to pass various force and resistance tests;
8. Sealing and cutting of metal pipes can be water- and air-tight;
Applications
Applications
New energy batteries, solar energy, military industry, aerospace, eye clear, power motor super capacitors, etc.;
1. Applicable materials: welding of copper, aluminum, stainless steel, nickel, zinc, gold, silver and other non-steel materials;
2. Applicable products: such as battery connectors, terminals, filaments, lamp covers, electric shock switches, solar energy;
3. Ni-MH battery Ni-MH battery nickel mesh and nickel sheet mutual fusion and nickel sheet mutual fusion;
4. Lithium battery and polymer battery copper foil and nickel sheet are mutually fused, and aluminum foil and aluminum sheet are mutually fused;
5. The wires are fused to each other, and the wires are formed into one and more fusions, and the welding of wires to wires;
6. Wires and famous electronic components, contacts, and connectors are mutually fused;
7. Mutual melting of large heat sinks, heat exchange fins, honeycomb cores of famous household appliances and automotive products, and welding of large wire harnesses;
8. High-current contacts such as electromagnetic switches and non-fuse switches, and mutual fusion of dissimilar metal sheets;
After-sales service
The whole Ultrasonic Metal Welder is guaranteed for two years, and the mold is guaranteed for three months. (Except for man-made damage)
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