Ultrasonic Battery Welders
This ultrasonic battery welders adopts a new type of ultrasonic metal welding machine welding head, which is mainly composed of an ultrasonic welding head, a fixed plate, an arc-shaped telescopic spring, a hydraulic telescopic rod and a positioning clamping head.
The ultrasonic battery welders adopt a new type of ultrasonic metal welding machine welding head, which is mainly composed of ultrasonic welding head, fixing plate, arc expansion spring, hydraulic expansion rod and positioning chuck, and has 3 fixing plates. The ultrasonic welding heads are distributed in an equilateral triangle and are placed between two fixed plates, the positioning chuck is placed at the front end of the fixed plates, and the three fixed plates are connected by arc expansion springs. The hydraulic telescopic rod includes a large hydraulic telescopic rod and a small hydraulic telescopic rod. The large hydraulic telescopic rod is placed under the upper fixed plate and connected with the arc telescopic spring, and the small hydraulic telescopic rod is placed between the upper fixed plate and the right lower fixed plate and connected with the arc expansion spring. The utility model makes the overall volume of the welding machine smaller and more convenient to use, and is easy to carry and transport.
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa |
| Ultrasonic peak power(W) | 800 | 2000 | 4500 |
| Maximum power of the machine(W) | 1000 | 2000 | 4500 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Features
Ultrasonic battery welders adopt electronic program control with high power and high efficiency. The automatically control is convenient for operation. Its built-in electronic protection circuit is safe to use and works stably and reliably. The weldment has the characteristics of firm welding surface, high strength, strong subjectivity, and environmental protection.
FAQ
What are the advantages of ultrasonic metal welding machine?
(1) The two welded objects are overlapped and joined by ultrasonic vibration to form a solid form. The joint time is short, and the joint part does not produce casting structure (rough surface) defects.
(2) Compared with resistance welding, ultrasonic welding has longer service life, less time for mold repair and replacement, and it is easy to realize automation.
(3) Ultrasonic welding can be carried out between the same metal and different metals, which consumes much less energy than electric welding.
(4) Compared with other pressure welding, ultrasonic welding requires less pressure and less than 10% deformation, while cold pressure welding requires 40% - 90% workpiece deformation.
(5) Ultrasonic welding does not require pretreatment and post-treatment of the welded surface like other welding.
(6) No external factors such as flux, metal filler and external heating are required for ultrasonic welding.
(7) Ultrasonic welding can minimize the temperature effect of materials (the temperature of the welding area does not exceed 50% of the absolute melting temperature of the welded metal), so as not to change the metal structure. Therefore, it is very suitable for welding applications in the electronic field.
For more details of Ultrasonic Battery Welders,please feel free to contact us!
Send Inquiry
