Ultrasonic Riviting Spot Welder
Jiayuanda handheld ultrasonic welding machine W10/W10S is also called the handheld ultrasonic spot welding machine. It consists of an ultrasonic generator, a shell (direct grip type), an ultrasonic transducer and an ultrasonic welding joint. It is a movable ultrasonic manual welding equipment that can be easily used by tightening the mold. W10 is driven by a digital circuit ultrasonic generator, which is simple to operate and can automatically track the optimal resonant frequency to ensure that the ultrasonic generator, transducer and welding joint are in the best working condition. It has multiple abnormal protection functions such as over-current alarm, load over-voltage, over temperature, load error, frequency error, over power consumption, welding joint, transducer, etc., ensuring safety....
Usage of Ultrasonic Riviting Spot Welder:
1: Connect one end of the cable to the output control cable connector on the vibration generator, and the other end to the output control cable socket on the back of the electrical box, and tighten it.
2: Wipe the connection surface of the welding head clean, connect it to the transducer of the vibration cylinder, and tighten it with a wrench. Attention: When connecting, it is necessary to ensure that the two connecting surfaces between the welding head and the transducer match and are locked tightly. The phenomenon of connecting screws being too long or the sliding teeth being unable to lock should not be caused, otherwise the sound wave transmission may not be smooth and the machine may be damaged.
3: When loading and unloading the welding head, two wrenches must be used to clamp the welding and transducer separately. It is not allowed to lock or load only one part to avoid damage to the portable vibration cylinder.
4: After checking the installation of points 1 and 2, plug the power cord socket into the external power socket and turn the power switch. At this time, the power indicator light will light up.
5: Gently press the sound wave control switch, and you can hear the "creaking" sound from the welding head when the sound wave is transmitted to the welding head, indicating that the machine is working normally and can be put into use.
6: When there is an abnormality in the operation of the machine, do not disassemble the equipment without permission. Please notify the supplier or send the equipment to the manufacturer for inspection and repair.
| Model | Ultrasonic frequency | Ultrasonic power | Ultrasonic generator | Ultrasonic transducer | Ultrasonic horn | Package size | Package weight |
| W10 | 28KHZ±1KHZ | 2900SP-W | ≤300W | JYD-2528-4P8-ARF | ∅10 | 540X340X290 | 8.5KG |
| W20 | 30KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3030-4P8-TMUK | ∅10 | 540X340X290 | 8.6KG |
| 35KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3035-4P8-TMUF | ∅10 | 540X340X290 | 8.6KG | |
| 40KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3040-4P8-TMUF | ∅10 | 540X340X290 | 8.6KG | |
| W20S | 30KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3030-4P8-TMUK | ∅10 | 540X340X290 | 8.7KG |
| 35KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3035-4P8-TMUF | ∅10 | 540X340X290 | 8.7KG | |
| 40KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3040-4P8-TMUF | ∅10 | 540X340X290 | 8.7KG | |
| W30 | 20KHZ±1KHZ | 2900SP-W | ≤1500W | JYD-3820-4P8-AMUK | ∅20 | 540X340X290 | 8.8KG |
| 28KHZ±1KHZ | 2900SP | ≤1500W | JYD-3828-4P8-AQ | ∅20 | 540X340X290 | 8.8KG |
FAQ：
Q: How to simply identify the positive and negative electrodes of the ultrasonic riviting spot welder transducer?
Ultrasonic welding machine transducer is the core component of the whole ultrasonic equipment. When the sensor is broken and needs to be replaced, how can we identify its positive and negative? If the positive and negative electrodes are connected in reverse, it is easy to get an electric shock. Here is a simple method that to measure the cracked sensor with a multimeter, and then turn the multimeter to the buzzer, and press any pen of the multimeter at one end of the sensor line and the other pen on the top of the sensor. If there is a beep, it is negative, otherwise it is positive
Q: Common problems and solutions of Ultrasonic Riviting Spot Welder
① No display when turning on the device power
It is possible that the equipment fuse has blown, and it is necessary to check whether the power pipe of the equipment is short circuited. If there is a problem, it should be repaired and replaced in a timely manner; If the fuse is damaged, replace it.
② The device shows no current during ultrasonic testing
There are three possible reasons for this situation, the first being the burning of the power tube; The second type is a malfunction in the relay control circuit; The third type is the burning of high-voltage capacitors. The solution is to replace the damaged parts in the equipment.
③ Excessive current and overload when using equipment for welding
Encountering this situation may be due to excessive ultrasonic welding head and high impact current, requiring replacement of high-power equipment; Secondly, it may be caused by high triggering pressure and long delay time. Therefore, it is necessary to lower the triggering pressure and reduce the delay time; In addition, the air pressure may be too high, and it needs to be lowered; Finally, it may be due to the high transformation ratio of the secondary pole, so simply switch to a low magnification secondary pole.
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