Treatment of common problems in mask ultrasonic welder

Jun 13, 2022

Question:

The ultrasonic wave is broken due to no welding. The error code and the ultrasonic welding mark are too shallow as a whole. The ultrasonic wave is broken due to heavy pressing. The ultrasonic wave is not welded due to shallow pressing.


terms of settlement:

1. The center frequency is set to be within the normal frequency range without error codes

2. Adjust the relative level of ultrasonic welding head and welding tooth

3. Adjust the gap and pressure of ultrasonic welding to ensure that no wave is broken or generated

4. Adjust the amplitude to 80%

5. The above adjustments make the maximum welding power reach 300-600 watts

6. The welding head is overheated and the heat dissipation effect needs to be increased

7. Replace the ultrasonic transducer and use 1:1.5 steel amplitude modulator for the ultrasonic amplitude modulator

8. Replace the ultrasonic generator

ultrasonic plastic welder system