Ultrasonic Cooper Wire Welding
In the ultrasonic cooper wire welding machine, after the weldment is assembled, pressure is applied through the electrodes, and the method of welding by the resistance heat generated by the electric current passing through the contact surface of the joint and the adjacent area is called resistance welding.
In the welding process of Ultrasonic Cooper Wire Welding machine, after the weldment is assembled, pressure is applied through the electrode, and then current is used to weld through the resistance heat generated by the contact surface of the joint and the adjacent area. This welding method is called resistance welding. Resistance welding has the characteristics of high production efficiency, low cost, material saving and easy automation. Therefore, ultrasonic cooper wire welding is widely used in aviation, aerospace, energy, electronics, automobiles, light industry and other industrial sectors, and it is one of the important welding processes.
Parameters
| Product number | LX20-P2000 | LX20-P4500 |
| Power supply | Single phase voltage AC220V-50Hz | Three phase voltage AC380V-50Hz |
| Air supply | Compressed air 0.1-0.6MPa | |
| Usage environment | Temperature 25 ± 5% humidity 30-90 | |
| Ultrasonic peak power | 2000W | 4500W |
| Maximum power of the machine | 2600W | 4800W |
| Ultrasonic frequency | 20KHz+0.5K | 20KHz+0.5K |
| Maximum ultrasound time | 4S | 4S |
| Adjustable accuracy of ultrasound time | 0.01S | 0.01S |
| Ultrasonic mold connection thread size | 1/2*20UNF | 1/2*20UNF |
| Weldable copper and aluminum wire sizes | 0.5-20mm² | 2.5-50mm² |
| Equipment size |
Frame: 20×48×22(cm) Chassis: 48×20×36(cm) |
Frame: 20×49×19(cm) Chassis: 48x20x36(cm) |
Production Introduction
Ultrasonic cooper wire welding is currently a common process for automotive wire harness welding. The principle is to reassemble the surface of the welding material through high-frequency vibration. Ultrasonic welding has low energy consumption, no pollution, strong welding and low internal resistance, and does not change the chemical properties of the welded parts.
FAQ
Q: What is the application prospect of ultrasonic cooper wire welding machine?
A: For all application markets, ultrasonic welding has its unique advantages-fast, efficient, clean and firm, and has won recognition from all walks of life.
1) Automobile: (Traffic industry) Ultrasound can be controlled by computer program to weld large and irregular workpieces such as bumpers, front and rear doors, lamps, brake lights, etc. With the development of high-grade roads, more and more ultrasonic welding is used for reflectors. In particular, the new energy automobile industry that has emerged in the past two years has also begun to be widely used, such as the battery field.
2) Home appliances: through appropriate adjustments, it can be used for: portable fluorescent lampshade, steam ironing door, TV shell, recording, transparent panel of sound machine, power rectifier, screw fixing seat of TV shell, mosquito lamp shell, washing machine dehydration tank, etc. Sealed, strong and beautiful household appliances.
3) Packaging: sealing of hoses, connection of special straps.
4) Toy industry: The use of ultrasonic technology makes products clean, efficient and firm, and eliminates the use of screws, adhesives, glues or other auxiliary products, reduces production costs, and greatly enhances the competitiveness of enterprises in the market.
5) Electronics: Use automation scheme design to enable users to achieve large-scale production while ensuring product quality requirements.
6) Other commercial uses: ultrasonic equipment can be used from communication equipment, computer industry, printing equipment to audio-visual products, etc. It brings you a simple, clean and efficient production method, and brings you more Chance.
In the group process of power batteries, resistance welding, as a relatively mature process, is used in some occasions, such as the welding of a single unit and a bus bar, the connection of battery tabs and parallel conductive bars, and so on. Because the equipment is simple and the cost is low, there are many applications in the early development of the battery industry.
For more details of Ultrasonic Cooper Wire Welding Machine, please feel free to contact us !
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