Ultrasonic Electrode Cap Metal Welder
The advantages of ultrasonic metal welding are fast, energy saving, high fusion strength, good conductivity, no spark, close to cold processing...
Principle of ultrasonic electrode cap metal welder:
Using ultrasonic technology, ultrasonic energy is transmitted to the welding area through the upper weldment. Due to the large acoustic resistance at the interface between the two welding areas, local high temperature will be generated. In addition, due to the poor thermal conductivity of plastic, nylon, chemical fiber, non-woven fabric, multi-layer cloth, gold cloth and other materials, the heat cannot be dissipated in time and gathered in the welding area, resulting in the rapid melting of the two contact surfaces. After adding a certain pressure, it is fused into one.
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa | Compressed air 0.1-0.6MPa |
| Ultrasonic peak power(W) | 800 | 2000 | 4500 |
| Maximum power of the machine(W) | 1000 | 2000 | 4500 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Functional features
1.Adopting international advanced voltage stabilizing circuit, the welding output power is stable;
2.The supporting furniture is welded, with good welding consistency and high yield;
3.Strong welding power, firm welding, low internal resistance, no faulty welding;
4.It can realize up to 30 layers of copper foil lamination welding;
5.Welding die adopts special abrasive steel, with good wear resistance and long service life;
6.HMI operation, digital setting, easy to use;
FAQ：
Precautions for use of ultrasonic electrode cap metal welder
1. If the switch fails, stop the machine immediately and inform the relevant technician to close the valve.
2. To prevent electric shock, the equipment must be grounded.
3. The welding head of the welding machine shall not be in direct contact with the socket of the clamping product to avoid damage to the welding head.
4. The air pressure should not exceed 0.8MPa.
5. There should be no liquid in the transducer and electrical part of the equipment.
6. The equipment must be operated with both hands. Ultrasonic welding machines are equipped with two hand switches.
For more details of Ultrasonic Electrode Cap Metal Welder, please feel free to contact us !
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