Ultrasonic Metal Welder Machine
Ultrasonic metal welder Machine uses high-frequency vibration waves to be transmitted to the surfaces of two objects to be welded. Under pressure, the surfaces of the two objects are rubbed against each other to form a fusion between molecular layers. The equipment uses imported components and high-quality welding tool heads for assembly to ensure efficient and stable welding of metal coils, metal wire harnesses, metal plates, etc. Ultrasonic metal welding machines are effective in welding the same type of metal materials, but different types of metal materials, and can maintain good electrical conductivity after welding. It is the best choice for welding in the electrical and automotive industries.
In the welding process of ultrasonic metal welding technology, it is necessary to realize the mutual cooperation of various cooperative systems to form a closely integrated whole system, Ultrasonic Metal Welder Machine which includes ultrasonic generator, acoustic system and mechanical system. If the coordination degree and coordination degree of the whole system are inconsistent, there will be some problems in the stability, operability and reliability of the system.
The "openness" of ultrasonic metal welding machine is relatively poor, its extension size is strictly limited to the allowable range of welding, and its joint form is still limited to lap joint, and no further technical breakthrough has been made. At the same time, the welding points of the ultrasonic metal welding machine in the process are prone to high-frequency vibration, which may cause damage to the edge of the product workpiece, especially hard and brittle materials.
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa |
| Ultrasonic peak power(W) | 500 | 1200 | 2600 |
| Maximum power of the machine(W) | 600 | 1500 | 2800 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*20UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
Our common metals are iron, chromium, manganese, titanium, nickel, zinc, copper, silver, aluminum, gold, etc. Generally, it is possible to weld between two metals and the same metal material. The cooling rate of metal materials is very fast. At this time, the carbon content in metal is a very important parameter, which will affect the embrittlement, microcrack and fatigue strength of materials. The volatilization of alloy elements of metal materials, and some highly volatile alloy elements volatilize from the molten pool during welding. It will lead to the generation of pores, and it is very likely to produce undercut.
Operation of Ultrasonic Metal Welder Machine before starting the inspection program
Before starting the inspection program, the ultrasonic metal welding machine: In order to better fully demonstrate the use of the ultrasonic metal welding machine, maintain the performance and safety of the ultrasonic metal welding machine, it is necessary to adjust the vibration level of the vibration system and the welding machine vibration system every time the equipment is used or the welding mold is disassembled. Therefore, the acoustic inspection program is crucial. Before inspection, the upper welding mold and ultrasonic vibration head must be locked tightly. During inspection, the upper welding die should not come into contact with the workpiece. 2. Turn on the main power switch and the indicator light will be on.
3. Open the door of the side cover.
4. Press the selection switch to the acoustic inspection section and observe the indicated value on the amplitude meter. The holding time of each acoustic inspection switch cannot exceed 3 seconds.
5. Rotate the acoustic inspection screw back and forth to place the amplitude meter pointer at the low scale value. Note: The ammeter pointer can be soldered below the 1A scale value and ensure that it is in the low scale section. The vibration generation system and vibration system of the welding machine have good spectral vibration characteristics.
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