Ultrasonic Metal Soldering
The ultrasonic metal soldering machine guarantees welding accuracy by detecting time, energy, limit, frequency, etc., the vertical (non-sector) pressure system, the plane height after welding is uniform, and the adjustment is simple.
Features
Advantages of Ultrasonic Metal Soldering Machine
1. High reliability: through time, energy, power and high limit monitoring to ensure excellent process control;
2. Cost saving: avoiding consumables such as solder, flux, bending and brass materials, making ultrasonic welding a process with the best economic benefits;
3. Low energy consumption: Ultrasonic welding requires less energy than resistance welding;
4. Tool life: Ultrasonic welding horn is made of high-quality tool steel, which has excellent wear resistance, easy installation and high welding accuracy;
5. High efficiency and automation: the typical welding speed does not exceed 0.5 seconds, the size is small, the maintenance workload is small, and the adaptability is strong, making ultrasonic equipment the first choice for automated assembly lines;
6. Low working temperature: Since ultrasonic welding does not generate a lot of heat, it will not anneal metal workpieces, will not melt plastic shells, and does not require cooling water;
7.Insulation removal: In most cases, the high-frequency friction of ultrasonic welding eliminates the need to strip the enameled wire insulation or pre-clean the surface of the workpiece;
8. Dissimilar metal welding: It has a very good welding penetration and mixing effect for different types or similar metals (such as copper + copper or aluminum + copper);
Parameters
| Product model | L40-P800 | L20-P2000 | L20-P4500 |
| Power supply | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz | Single phase AC220V/AC110V switchable 50Hz |
| Air supply | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa | Compressed air 0.5-0.8MPa |
| Ultrasonic peak power(W) | 500 | 1200 | 2600 |
| Maximum power of the machine(W) | 600 | 1500 | 2800 |
| Ultrasonic frequency(KHz) | 40 | 20 | 20 |
| Maximum ultrasound time(s) | 0.4s | 0.4s | 0.4s |
| Adjustable accuracy of ultrasound time(s) | 0.01s | 0.01s | 0.01s |
| Ultrasonic mold connection thread size | M8*1.25 | 1/2*20UNF | 1/2*20UNF |
| Data output | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive | Can export each welding data from an external USB drive |
| Upper mold size(mm) | 4×4 | 4×4 8×4 | 12×4 8×4 |
| Bottom mold size | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable | 20×20 quick disassemble and replaceable |
| Maximum number of welding layers | 20 layers of copper foil (negative electrode) 20 layers of aluminum foil (positive electrode) | 30 layers of copper foil (negative electrode) 30 layers of aluminum foil (positive electrode) | 60 layers of copper foil (negative electrode) 60 layers of aluminum foil (positive electrode) |
FAQ
Q: What are the advantages of the pneumatic system to adjust the ultrasonic metal soldering
machine?
A: The pneumatic system consists of a solenoid valve, a cylinder, two throttle valves, a barometer, a pressure regulating valve and a filter. The solenoid valve and the cylinder cooperate to complete the lifting and lowering throttle valve of the ultrasonic welding head for the ascent/descent speed of the welding head; the pressure gauge displays the current air pressure; the pressure regulating valve adjusts the air source pressure of the current system; the air source of the filter to the intake air Filter to prevent water, oil and other debris in the air source from entering solenoid valves, cylinders and other devices and causing damage to the upper and lower pneumatic motion systems.
Q: What is the space requirement of the ultrasonic welding frame?
A: Space requirements: The welding rack must be installed on a horizontal surface so that the rack can be used in a vertical state. It cannot be installed at an angle. The rack is usually operated manually and operated by a foot switch, so it is usually installed in a There is a workbench with sufficient support and a suitable height to facilitate the operator to operate the equipment in a sitting or standing posture. (The workbench can be customized according to the requirements when ordering). If the customer is equipped with a workbench when ordering, the ultrasonic generator will be hung under the workbench to save space. There should be a space of 15cm on the left, right, top and rear of the welding frame to facilitate debugging.
For more details of Ultrasonic Metal Soldering Machine, please feel free to contact us !
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