Rotary Turntable Ultrasonic Welder
Jiayuanda H40S multi-station welding machine series consists of a new generation of digital ultrasonic generators and high-Q ultrasonic transducers. The 4.3-inch HMI man-machine interactive interface realizes visual operation and control; 4/6/8 stations are added for optional, automatic grabbing; welding speed is faster; the addition of a horizontal control system meets most on-site welding needs. Always maintain high-efficiency, easy-to-use, stable and economical product features, which are widely trusted by the market.....
Rotary Turntable Ultrasonic Welder is a fast, clean and effective assembly process, which is used to assemble and process thermoplastic parts and some synthetic components. In the field of non-woven fabric products, fully automated ultrasonic equipment is mainly used to sew, cut and shape non-woven fabrics, and make various non-woven fabric products, which are used in production, living, medical, industrial and other industries.
Structure of automatic rotary ultrasonic welding machine
The main structure is an ultrasonic rack, PLC panel, control electric box, rotary table machine, splitter, motor, cutting equipment, and rotary table. Ultrasonic rack, multiple ultrasonic machines can be installed on the same machine, and the model depends on the product accuracy requirements;
PLC panel, PLC control program, easy to understand operation;
Control the electric box, automatic frequency tracking, digital wiring;
Rotary table machine, steel frame structure
The number of rotating stations for the splitter can be determined based on the required production efficiency of the product size. Generally 6 to 12 workstations; Electric motor, which is a speed adjustable motor, controls the rotation speed of the splitter;
Cutting equipment, ultrasonic welding head induction synchronous PLC control, including pneumatic cutting, mechanical cutting, etc. The turntable is made of aluminum alloy plate, and the size of the turntable depends on the product, with a thickness of 15-25mm.
Product Parameter
Products | H40 series Rotary Turntable Ultrasonic Welder | ||||||||
working frequency | 15KHZ | 15KHZ | 15KHZ | 20KHZ | 20KHZ | 28KHZ | 30KHZ | 35KHZ | 40KHZ |
Working power | 4200W | 3200W | 2600W | 3000W | 2500W | 1200W | 1200W | 1200W | 800W |
Working voltage/gas source | 220V±10% / 0.2～0.7Mpa | ||||||||
Welding stroke | 100MM | 75MM | 75MM | 75MM | 75MM | 75MM | 75MM | 75MM | 75MM |
Dimensions mm | 750*900*1900 | 650*750*1880 | 390*630*1050 | 650*750*1880 | 390*630*1050 | ||||
Net weight | ≤260KG | ≤150KG | ≤85KG | ≤150KG | ≤85KG | ||||
Operation interface | 4.3 inch touch screen | ||||||||
Application range of Rotary Turntable Ultrasonic Welder:
The ultrasonic automatic turntable welding machine is a linear guide bearing, precision fine adjustment device, four corner horizontal adjustable structure, and adopts PLC for fully automatic control. It is an efficient automatic turntable welding equipment. Suitable for producing cup shaped masks, plastic lighters, plastic travel goggles, plastic toys, plastic daily necessities, cosmetic box shells, and electronic accessory products.
FAQ：
How to determine the overall performance of Rotary Turntable Ultrasonic Welder?
Ultrasonic welding machine is a high-precision welding equipment, and the evaluation of its overall performance mainly includes the following aspects:
Output power: The output power of an ultrasonic welding machine is one of the important indicators to measure its performance. The higher the output power, the faster the welding speed, and the better the welding effect.
Frequency range: The frequency range of ultrasonic welding machines is also an important performance indicator. Different welding materials require different frequencies, so ultrasonic welding machines must have a wide frequency range to adapt to different welding needs.
Control system: The control system of ultrasonic welding machines has a significant impact on welding quality and stability. A good control system should have high-precision control capabilities, which can monitor parameters such as temperature, pressure, and amplitude in real-time during the welding process, and dynamically adjust them based on these parameters.
Mechanical structure: The mechanical structure of the ultrasonic welding machine must be firm, stable, and able to withstand the influence of high-frequency vibration and high temperature environment. The stability and accuracy of mechanical structures also have a significant impact on welding quality.
Safety performance: The safety performance of ultrasonic welding machines is also an important consideration. During the welding process, high temperatures and pressures are generated, so ultrasonic welding machines must have comprehensive safety protection measures, such as overcurrent protection, overheating protection, and short circuit protection.
Maintenance and repair: The maintenance and repair of ultrasonic welding machines are also important indicators to determine their performance. A good ultrasonic welding machine should have a design that is easy to maintain and repair, allowing for easy replacement of parts and routine maintenance.
In summary, the overall performance of ultrasonic welding machines should be comprehensively evaluated from multiple aspects such as output power, frequency range, control system, mechanical structure, safety performance, and maintenance and repair.
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