Handheld Ultrasonic Spot Welder
The handheld ultrasonic welding machine W10/W10S is also called the handheld ultrasonic spot welding machine. It consists of an ultrasonic generator, a shell (direct grip type), an ultrasonic transducer and an ultrasonic welding joint. It is a movable ultrasonic manual welding equipment that can be easily used by tightening the mold. W10 is driven by a digital circuit ultrasonic generator, which is simple to operate and can automatically track the optimal resonant frequency to ensure that the ultrasonic generator, transducer and welding joint are in the best working condition. It has multiple abnormal protection functions such as over-current alarm, load over-voltage, over temperature, load error, frequency error, over power consumption, welding joint, transducer, etc., ensuring safety....
Ultrasonic spot welding machines are commonly used in industrial production. It emits a certain frequency of ultrasound to increase the surface temperature of the two components that need to be combined. It quickly melts and then stops emitting ultrasound, reducing the surface temperature of the components, and combining them together not only improves the efficiency of industrial production but also provides convenience for workers
Performance characteristics of Handheld Ultrasonic Spot Welder:
1. Lightweight body: small size, light weight, easy to carry, and high flexibility
2. A stable ultrasonic generator can automatically, quickly, accurately, and continuously perform ultrasonic driving work
3. Efficient ultrasonic transducer with strong power and good stability
4. LCD display, easy to operate, safe and reliable
| Model | Ultrasonic frequency | Ultrasonic power | Ultrasonic generator | Ultrasonic transducer | Ultrasonic horn | Package size | Package weight |
| W10 | 28KHZ±1KHZ | 2900SP-W | ≤300W | JYD-2528-4P8-ARF | ∅10 | 540X340X290 | 8.5KG |
| W20 | 30KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3030-4P8-TMUK | ∅10 | 540X340X290 | 8.6KG |
| 35KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3035-4P8-TMUF | ∅10 | 540X340X290 | 8.6KG | |
| 40KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3040-4P8-TMUF | ∅10 | 540X340X290 | 8.6KG | |
| W20S | 30KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3030-4P8-TMUK | ∅10 | 540X340X290 | 8.7KG |
| 35KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3035-4P8-TMUF | ∅10 | 540X340X290 | 8.7KG | |
| 40KHZ±1KHZ | 2900SP-W | ≤1000W | JYD-3040-4P8-TMUF | ∅10 | 540X340X290 | 8.7KG | |
| W30 | 20KHZ±1KHZ | 2900SP-W | ≤1500W | JYD-3820-4P8-AMUK | ∅20 | 540X340X290 | 8.8KG |
| 28KHZ±1KHZ | 2900SP | ≤1500W | JYD-3828-4P8-AQ | ∅20 | 540X340X290 | 8.8KG |
FAQ:
Q: How to adjust the parameters of Handheld Ultrasonic Spot Welder?
The parameter adjustment of ultrasonic spot welding machine mainly includes the following aspects:
Vibration frequency: generally between 20kHz and 40kHz, set as needed.
Amplitude size: Adjust according to the welding material and material thickness.
Welding time: Set according to the welding material and material thickness.
Pressure level: Appropriate pressure can increase the welding effect, but too much can damage the equipment.
The above parameters can be set and adjusted through the control panel of the ultrasonic spot welding machine.
Q: Is the power of ultrasonic plastic welding machine better?
This is not true. Machines are not classified according to power. Machines with high power can weld more precise products better.
Q: Can the portable ultrasonic spot welder be used for repairing and welding ordinary car bumpers?
Sew a piece of plastic, such as 3-5mm, and use ultrasound to weld the plastic and bumper together.
Q: Notes on tuning of Ultrasonic welding machine:
1) When adjusting the tuned inductance, the change in the load meter does not mean power output, but only the resonance degree between the generator and sensor energy device system
The smaller the voltage, the better the resonance. (The amplitude modulation switch can also be adjusted, but it is not allowed when there is ultrasonic output to prevent high-voltage electric shock.)
2) When the load table is empty, it indicates the degree of resonance; When loaded, represents the output energy.
3) When tuning, if the overload indicator light is on, immediately release the test switch. After 3 seconds, adjust the tuning inductance, and then conduct ultrasonic testing.
4) Correct tuning is crucial. If the normal state cannot be reached, please refer to the fault detection table. Do not use it reluctantly to avoid damaging the machine.
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