Notes of ultrasonic embossing machine

The longitudinal vibration of ultrasonic embossing machine is produced by the energy conversion device, and the amplitude of vibration is amplified by the horn. When the fabric between the roller and the horn contacts the working surface of the horn under the pressure of the roller, it is cut off and melted by the influence of ultrasonic mechanical action (up and down vibration) and thermal action. The press wheel drives the fabric away from the work surface to realize cutting and printing function from time to time.

Ultrasonic embossing machine pneumatic part of the main work is to complete the process of compression and pressure. Program control ensures local control of the working flow of the whole machine, so as to achieve synchronous processing effect.

Ultrasonic embossing machine

Related matters needing attention of ultrasonic embossing machine:

1. Prevent dust, corrosion, high temperature, damp working environment.

2. Three-pin plug of power supply, phase line C, neutral line N and ground line G must be firmly grounded.

3. The voltage of the machine is AC 220 V (10%), 50 ~ 60 Hz. If the voltage is outside this range, the motor may burn out, or motor speed and torque may decrease.Voltage jitter, appropriate device voltage regulator.

4. Test whether the pointer of ultrasonic and amplitude meter can be lower than 50.

5. The efficiency of equipment consumption market has a great influence on the application level of the operator. Skilled use of relatively low level of operators, just at the beginning, the speed should be adjusted slowly to ensure China's safety.

Working principle:

1. Short welding time, ultrasonic automatic sewing free, eliminate the trouble of frequent needle replacement, needle speed is 5 to 10 times of needle car seam, wide set by the customer;

2. Due to the lack of needles, it can prevent broken needles from being left in the material condition and eliminate the hidden danger of peace. It belongs to the new generation of safe and environmental protection products;

3. The quality of broken joints without traditional Chinese suture, strong adhesion, clear embossing, the appearance of more developed with a plane relief artistic effect, product design is more high-grade and beautiful;

4. The waste products after treatment have no pinhole, no seepage, waterproof and heat preservation effect is better;

5. The application of roller mold, easy to change the mold, can be stitched out of the kaleidoscope and complex discontinuity and symmetry and patterns, but also according to the customer service needs to constantly develop a variety of flower patterns;

6. The machine has a high level of automatic control and intelligent development, equipped with infrared automatic edging information system can automatically correct each layer of materials, so that the requirements of upper and lower materials have not been aligned, low loss in the process of processing, and the product market is more smooth and stable