
Rotary Ultrasonic Welding Equipment
Jiayuanda H40S multi-station welding machine series consists of a new generation of digital ultrasonic generators and high-Q ultrasonic transducers. The 4.3-inch HMI man-machine interactive interface realizes visual operation and control; 4/6/8 stations are added for optional, automatic grabbing; welding speed is faster; the addition of a horizontal control system meets most on-site welding needs. Always maintain high-efficiency, easy-to-use, stable and economical product features, which are widely trusted by the market.....
Multi station ultrasonic plastic welding equipment is an advanced plastic processing technology that combines ultrasonic welding with the design of a multi station rotating workbench. This Rotary Ultrasonic Welding Equipment is mainly used to quickly, efficiently, and firmly weld thermoplastic components together, and is widely used in multiple industries such as automobiles, electronics, packaging, and medical devices.
Product feature:
- Electric motor lifting system is more convenient in debugging and operation;
- It is equipped with automatic leveling device of welding head and high-strength trimmer, which is easy and fast to calibrate the mold;
- Reinforced machine, prevent backward tilting, stable use and high welding efficiency;
- Linear bearing design, precision fine-tuning device, strong mechanical performance;
- The rotary ultrasonic welding equipment is shaped by gravity, with large base, straight square column, high welding precision and beautiful appearance.
Product Parameter:
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Products |
H40 series Rotary Ultrasonic Welding Equipment |
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working frequency |
15KHZ |
15KHZ |
15KHZ |
20KHZ |
20KHZ |
28KHZ |
30KHZ |
35KHZ |
40KHZ |
|
Working power |
4200W |
3200W |
2600W |
3000W |
2500W |
1200W |
1200W |
1200W |
800W |
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Working voltage/gas source |
220V±10% / 0.2~0.7Mpa |
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Welding stroke |
100MM |
75MM |
75MM |
75MM |
75MM |
75MM |
75MM |
75MM |
75MM |
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Dimensions mm |
750*900*1900 |
650*750*1880 |
390*630*1050 |
650*750*1880 |
390*630*1050 |
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Net weight |
≤260KG |
≤150KG |
≤85KG |
≤150KG |
≤85KG |
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Operation interface |
4.3 inch touch screen |
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FAQ:
Q: What are the advantages of multi station rotating ultrasonic plastic welding equipment?
Answer: The main advantages of multi station rotating ultrasonic plastic welding equipment include:
High efficiency: Due to the use of multi station rotation design, the equipment can process multiple workpieces at the same time, significantly improving production efficiency.
Stable welding quality: Ultrasonic welding technology can achieve fast and uniform melting and bonding, ensuring stable and reliable welding quality.
Easy to operate: The equipment is usually equipped with an automation control system, which can achieve simple operation and maintenance.
Strong adaptability: Multi station rotating ultrasonic plastic welding equipment is suitable for plastic workpieces of different shapes and sizes, and has strong universality.
Q:What is the operating method for Rotary Ultrasonic Welding Equipment?
The operation method of multi station rotating ultrasonic plastic welding equipment usually includes the following steps:
Equipment inspection and preparation: First, inspect all parts of the equipment, including ultrasonic welding heads, rotating workbenches, power lines, and control systems, to ensure that they are securely connected and not damaged. At the same time, prepare the plastic workpiece to be welded, ensuring that its size, shape, and material meet the equipment requirements.
Process parameter setting: Set appropriate process parameters based on the type of plastic material to be welded and the size of the workpiece. These parameters include welding time, ultrasonic power, pressure, and rotational speed. The setting of these parameters will directly affect the welding quality and efficiency, so adjustments and optimizations need to be made according to the actual situation.
Workpiece positioning and placement: Place the plastic workpiece to be welded on a rotating workbench and fix it firmly using fixtures or other devices. Ensure the accurate position of the workpiece so that the ultrasonic welding head can make accurate contact with the workpiece.
Start the device: After ensuring that all settings are correct, start the device and start the welding process. The equipment will operate according to the preset process parameters, and the rotating worktable will drive the workpiece to rotate in order to achieve multi station welding.
Monitoring and adjustment: During the welding process, it is necessary to closely monitor the operating status of the equipment and the welding quality. If abnormal situations or poor welding quality are found, the process parameters should be adjusted in a timely manner or the equipment status should be checked.
Complete welding: After the welding of all workstations is completed, the equipment will automatically stop working. At this point, the welded workpiece can be removed and quality inspection can be carried out.
Equipment cleaning and maintenance: After completing welding, it is necessary to clean and maintain the equipment. Clean the dust and dirt on the surface of the equipment, check the wear of various components, and make necessary replacements or repairs.
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